ITAC Assessment: TA0101
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ITAC Assessment: TA0101
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Assessment Year 2005
Principal Product Mattress foam
NAICS 325212: Synthetic Rubber Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 250,000
ft2
Annual Production 10,000
lb
Production Hrs. Annual 6,072
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $183,134 2,746,257
kWh
Electricity Demand $67,128 14,278
kW-mo/yr
Natural Gas $34,508 4,229
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,888 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,613

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.8121: Apply for tax-free status for energy purchases $18,313 - - - $18,313 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,480 $190 $9,830
159,608
kWh
$1,650
-
kW-mo/yr
- -
03 2.7121: Utilize daylight whenever possible in lieu of artificial light $2,970 - $2,290
37,152
kWh
$680
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,140 - $1,830
29,753
kWh
$310
-
kW-mo/yr
- -
05 2.4238: Do not use compressed air for personal cooling $1,595 - $595
9,673
kWh
$1,000
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $800 $85 - - - $800
-
MMBtu
07 2.2511: Insulate bare equipment $665 $200 - - - $665
-
MMBtu
08 2.7135: Install occupancy sensors $395 $100 $395
6,412
kWh
- - -
09 2.6212: Turn off equipment during breaks, reduce operating time $275 - $75
1,209
kWh
$200
-
kW-mo/yr
- -
10 2.2511: Insulate bare equipment $255 $360 - - - $255
-
MMBtu
TOTAL RECOMMENDED $38,888 $935 $15,015
243,807
kWh
$3,840
-
kW-mo/yr
$18,313 $1,720
-
MMBtu
TOTAL IMPLEMENTED $38,613 $935 $14,940
242,598
kWh
$3,640
-
kW-mo/yr
$18,313 $1,720
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs