ITAC Assessment: SU0292
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ITAC Assessment: SU0292
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Assessment Year 2010
Principal Product Insulators
NAICS 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3264: Porcelain Electrical Supplies
Sales Range $10
M
to 50
M
# of Employees 168
Plant Area 486,662
ft2
Annual Production 2,000,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $840,159 13,499,331
kWh
Electricity Demand $293,468 29,158
kW-mo/yr
Electricity Fees $19,016 -
Natural Gas $2,687,844 298,669
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $155,520 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,601

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $22,577 - - - - $22,577
-
MMBtu
02 2.2135: Repair and eliminate steam leaks $4,309 $46 - - - $4,309
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,292 $962 - - - $3,292
-
MMBtu
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,754 $5,714 $5,754
84,622
kWh
- - -
05 2.6211: Conserve energy by efficient use of vending machines $274 $560 $274
4,036
kWh
- - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $35,377 $81,156 $26,379
387,920
kWh
$8,998
-
kW-mo/yr
- -
07 2.2437: Recover waste heat from equipment $57,316 $175,000 $47,654
700,800
kWh
$9,662
-
kW-mo/yr
- -
08 2.3212: Optimize plant power factor $12,124 $37,200 - - $12,124 -
09 2.2414: Use waste heat from hot flue gases to preheat $7,849 $24,883 - - - $7,849
-
MMBtu
10 2.1211: Move boiler to more efficient location $6,648 $60,575 - - - $6,648
-
MMBtu
TOTAL RECOMMENDED $155,520 $386,096 $80,061
1,177,378
kWh
$18,660
-
kW-mo/yr
$12,124 $44,675
-
MMBtu
TOTAL IMPLEMENTED $7,601 $1,008 - - - $7,601
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs