ITAC Assessment: SF0342
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ITAC Assessment: SF0342
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Assessment Year 2007
Principal Product frozen bakery products
NAICS 311813: Frozen Cakes, Pies, and Other Pastries Manufacturing
SIC 2053: Frozen Bakery Products, Except Bread
Sales Range $100
M
to 500
M
# of Employees 680
Plant Area 460,000
ft2
Annual Production 7,800,000
units
Production Hrs. Annual 7,488
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,225,481 26,719,284
kWh
Electricity Demand $222,204 49,579
kW-mo/yr
Electricity Fees $15,036 -
Natural Gas $592,428 85,662
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $576,424 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $48,599

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2621: Modify refrigeration system to operate at a lower pressure $250,944 $80,000 $250,944
3,027,007
kWh
- -
02 2.2626: Avoid frost formation on evaporators $86,147 $41,628 $86,147
1,039,049
kWh
- -
03 2.2621: Modify refrigeration system to operate at a lower pressure $8,746 $7,500 $7,949
95,875
kWh
$797
-
kW-mo/yr
-
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,598 $1,412 $1,465
18,113
kWh
$133
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $33,282 $34,413 $33,282
401,423
kWh
- -
06 2.7135: Install occupancy sensors $17,040 $25,438 $15,593
188,069
kWh
$1,447
-
kW-mo/yr
-
07 2.4131: Size electric motors for peak operating efficiency $14,176 $22,780 $12,926
155,919
kWh
$1,250
-
kW-mo/yr
-
08 2.2621: Modify refrigeration system to operate at a lower pressure $130,413 $250,000 $116,704
1,407,600
kWh
$13,709
-
kW-mo/yr
-
09 2.2414: Use waste heat from hot flue gases to preheat $6,865 $13,500 - - $6,865
-
MMBtu
10 2.7142: Utilize higher efficiency lamps and/or ballasts $25,677 $54,912 $23,631
285,023
kWh
$2,046
-
kW-mo/yr
-
11 2.1241: Reduce excessive boiler blowdown $1,536 $5,000 - - $1,536
-
MMBtu
TOTAL RECOMMENDED $576,424 $536,583 $548,641
6,618,078
kWh
$19,382
-
kW-mo/yr
$8,401
-
MMBtu
TOTAL IMPLEMENTED $48,599 $85,192 $44,506
536,817
kWh
$4,093
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs