ITAC Assessment: SD0538
ITAC logo
ITAC Assessment: SD0538
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2016
Principal Product Aluminum and Titanium Aerospace Forging
NAICS 332112: Nonferrous Forging
SIC 3463: Nonferrous Forgings
Sales Range $100
M
to 500
M
# of Employees 520
Plant Area 960,000
ft2
Annual Production 700
units
Production Hrs. Annual 7,200
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,604,569 23,805,339
kWh
Electricity Demand $432,586 49,517
kW-mo/yr
Electricity Fees $166,150 -
Natural Gas $1,273,786 342,856
MMBtu
TOTAL YEARLY COSTS $3,477,091
RECOMMENDED SAVINGS* $90,857 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,555

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.3212: Optimize plant power factor $29,703 $94,750 - - $29,703 -
02 2.1116: Improve combustion control capability $17,613 $46,250 - - - $17,613
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $17,549 $26,272 $14,794
219,490
kWh
$2,755
-
kW-mo/yr
- -
04 2.7121: Utilize daylight whenever possible in lieu of artificial light $12,722 $54,880 $7,067
104,820
kWh
$5,655
-
kW-mo/yr
- -
05 2.2511: Insulate bare equipment $5,664 $2,520 - - - $5,664
-
MMBtu
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,200 $13,950 $4,259
63,345
kWh
$941
-
kW-mo/yr
- -
07 2.6212: Turn off equipment during breaks, reduce operating time $952 $750 $952
14,213
kWh
- - -
08 2.4133: Use most efficient type of electric motors $877 $1,988 $719
10,667
kWh
$158
-
kW-mo/yr
- -
09 2.4239: Eliminate or reduce compressed air usage $577 $1,000 $419
6,211
kWh
$158
-
kW-mo/yr
- -
TOTAL RECOMMENDED $90,857 $242,360 $28,210
418,746
kWh
$9,667
-
kW-mo/yr
$29,703 $23,277
-
MMBtu
TOTAL IMPLEMENTED $47,555 $90,742 $20,424
303,259
kWh
$3,854
-
kW-mo/yr
- $23,277
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs