ITAC Assessment: SD0283
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ITAC Assessment: SD0283
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Assessment Year 2001
Principal Product Alumimum forging
NAICS
n/a
SIC 3463: Nonferrous Forgings
Sales Range $50
M
to 100
M
# of Employees 500
Plant Area 500,000
ft2
Annual Production 4,500,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $249,884 3,728,386
kWh
Electricity Demand $139,020 11,038
kW-mo/yr
Electricity Fees $26,402 -
Natural Gas $1,184,526 122,653
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $3,687,394 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,429

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $31,925 $144,000 $28,576
426,507
kWh
$3,349
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,393 $480 $9,237
137,861
kWh
$3,156
-
kW-mo/yr
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,243 $6,000 $2,770
41,350
kWh
$473
-
kW-mo/yr
- -
04 2.4322: Use or replace with energy efficient substitutes $8,566 $5,950 $5,868
87,581
kWh
$2,698
-
kW-mo/yr
- -
05 2.7145: Install skylights $9,916 $28,500 $4,188
62,512
kWh
$5,728
-
kW-mo/yr
- -
06 2.4239: Eliminate or reduce compressed air usage $17,992 $2,300 $13,409
200,130
kWh
$4,583
-
kW-mo/yr
- -
07 3.6193: Install equipment (eg compactor) to reduce disposal costs $9,044 $18,000 - - - $9,044
08 4.652: Replace existing equipment with more suitable substitutes $476,943 $325,000 - - - $476,943
09 4.124: Install continuous lubrication equipment $385,010 $152,000 - - $385,010 -
10 4.445: Install equipment to move product $2,622,000 $180,000 - - $2,622,000 -
11 4.651: Install back-up equipment $110,362 $400,000 - - - $110,362
TOTAL RECOMMENDED $3,687,394 $1,262,230 $64,048
955,941
kWh
$19,987
-
kW-mo/yr
$3,007,010 $596,349
TOTAL IMPLEMENTED $39,429 $20,780 $22,646
337,991
kWh
$7,739
-
kW-mo/yr
- $9,044
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs