ITAC Assessment: SD0262
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ITAC Assessment: SD0262
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Assessment Year 2001
Principal Product die castings-electronic enclosures,speaker cages
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 100,000
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 6,732
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $214,569 4,291,380
kWh
Electricity Demand $131,342 30,762
kW-mo/yr
Electricity Fees $82,429 -
Natural Gas $272,301 70,728
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $334,554 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $34,244 $92,000 $30,730
484,704
kWh
$10,908
-
kW-mo/yr
$(-7,394.0)
-
MMBtu
- - -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $112,352 $179,000 $98,385
1,551,818
kWh
$13,967
-
kW-mo/yr
- - - -
03 2.2414: Use waste heat from hot flue gases to preheat $18,419 $15,000 - - $18,419
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,942 $300 $5,203
82,061
kWh
$739
-
kW-mo/yr
- - - -
05 4.131: Modify process to reduce material use/cost $38,254 $1,700 - - $18,058
-
MMBtu
$20,196 - -
06 2.2511: Insulate bare equipment $12,581 $5,200 $8,317
131,178
kWh
- $4,264
-
MMBtu
- - -
07 2.1311: Replace electrically-operated equipment with fossil fuel equipment $24,738 $40,000 $21,511
339,293
kWh
$8,726
-
kW-mo/yr
$(-5,499.0)
-
MMBtu
- - -
08 3.6193: Install equipment (eg compactor) to reduce disposal costs $5,300 $7,900 - - - - $5,300 -
09 4.445: Install equipment to move product $22,032 $4,304 - - - $22,032 - -
10 4.131: Modify process to reduce material use/cost $13,222 $4,800 - - - $5,712 - $7,510
11 4.124: Install continuous lubrication equipment $47,470 $72,000 - - - $47,470 - -
TOTAL RECOMMENDED $334,554 $422,204 $164,146
2,589,054
kWh
$34,340
-
kW-mo/yr
$27,848
-
MMBtu
$95,410 $5,300 $7,510
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs