ITAC Assessment: SD0204
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ITAC Assessment: SD0204
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Assessment Year 1998
Principal Product Security doors
NAICS
n/a
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 122,000
ft2
Annual Production 1,043,000
pieces
Production Hrs. Annual 4,488
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $151,961 2,194,021
kWh
Electricity Demand $101,333 7,660
kW-mo/yr
Natural Gas $201,657 42,786
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,222 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,900

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $3,332 $2,115 - - $3,332
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,288 $4,406 $1,385
20,223
kWh
$903
-
kW-mo/yr
- -
03 2.7144: Install spectral reflectors / delamp $3,099 $2,410 $1,873
27,257
kWh
$1,226
-
kW-mo/yr
- -
04 3.6193: Install equipment (eg compactor) to reduce disposal costs $6,680 $8,500 - - - $6,680
05 4.711: Initiate a total quality management program $7,932 - - - - $7,932
06 4.131: Modify process to reduce material use/cost $4,891 $3,300 - - - $4,891
TOTAL RECOMMENDED $28,222 $20,731 $3,258
47,480
kWh
$2,129
-
kW-mo/yr
$3,332
-
MMBtu
$19,503
TOTAL IMPLEMENTED $16,900 $12,906 $1,385
20,223
kWh
$903
-
kW-mo/yr
- $14,612
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs