ITAC Assessment: OR0477
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ITAC Assessment: OR0477
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Assessment Year 2004
Principal Product Frozen Foods
NAICS 424420: Packaged Frozen Food Merchant Wholesalers
SIC 5142: Packaged Frozen Foods
Sales Range $100
M
to 500
M
# of Employees 280
Plant Area 225,000
ft2
Annual Production 400,000,000
lb
Production Hrs. Annual 5,376
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $705,221 47,014,720
kWh
Electricity Demand $461,601 115,604
kW-mo/yr
Electricity Fees $146,111 -
Natural Gas $518,339 912,754
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $434,381 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $123,966

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 4.111: Add equipment/ operators to reduce production bottleneck $240,000 $250,000 - - - - - $240,000
02 2.3212: Optimize plant power factor $34,000 $34,000 - - $34,000 - - -
03 2.2437: Recover waste heat from equipment $28,455 $11,500 - - - $28,455
-
MMBtu
- -
04 2.4133: Use most efficient type of electric motors $18,900 $3,100 $12,600
641,900
kWh
$6,300
-
kW-mo/yr
- - - -
05 3.7211: Modify material application methods $14,995 $1,875 - - - $12,570
-
MMBtu
$2,425
-
Tgal
-
06 3.5311: Recover and reuse waste material $13,416 $25,000 - - - - $13,416
-
Tgal
-
07 2.2622: Replace existing chiller with high efficiency model $29,545 $182,000 $28,645
1,909,680
kWh
$900
-
kW-mo/yr
- - - -
08 2.2621: Modify refrigeration system to operate at a lower pressure $48,200 - $48,200
2,049,900
kWh
- - - - -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $6,870 $84,875 $6,870
295,400
kWh
- - - - -
TOTAL RECOMMENDED $434,381 $592,350 $96,315
4,896,880
kWh
$7,200
-
kW-mo/yr
$34,000 $41,025
-
MMBtu
$15,841
-
Tgal
$240,000
TOTAL IMPLEMENTED $123,966 $41,475 $60,800
2,691,800
kWh
$6,300
-
kW-mo/yr
- $41,025
-
MMBtu
$15,841
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs