ITAC Assessment: OK0845
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ITAC Assessment: OK0845
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Assessment Year 2013
Principal Product Steel fabrication supplier of stairways, walkway assemblies
NAICS 238120: Structural Steel and Precast Concrete Contractors
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 97,000
ft2
Annual Production 100,000
ton
Production Hrs. Annual 4,562
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $120,680 2,505,186
kWh
Electricity Demand $46,420 6,397
kW-mo/yr
Natural Gas $3,486 408
MMBtu
Fuel Oil #1 $25,014 752
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $33,638 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,613

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Fuel Oil #1 Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $2,354 $12,299 $1,852
38,513
kWh
$502
-
kW-mo/yr
- - -
02 2.7135: Install occupancy sensors $90 $366 $90
1,869
kWh
- - - -
03 2.7124: Make a practice of turning off lights when not needed $2,271 $3,608 $2,271
47,312
kWh
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,058 - $730
15,328
kWh
$328
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,941 $550 $2,941
61,265
kWh
- - - -
06 2.4322: Use or replace with energy efficient substitutes $318 $1,584 $318
6,633
kWh
- - - -
07 2.2437: Recover waste heat from equipment $1,780 $1,378 - - - $1,780
-
MMBtu
-
08 2.7231: Use radiant heater for spot heating $20,678 $90,000 $265
5,520
kWh
- - $(-4,601.0)
-
MMBtu
$25,014
-
MMBtu
09 2.3212: Optimize plant power factor $2,148 $7,526 - - $2,148 - -
TOTAL RECOMMENDED $33,638 $117,311 $8,467
176,440
kWh
$830
-
kW-mo/yr
$2,148 $(-2,821.0)
-
MMBtu
$25,014
-
MMBtu
TOTAL IMPLEMENTED $5,613 $14,433 $5,111
106,411
kWh
$502
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Fuel Oil #1 Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs