ITAC Assessment: OK0736
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ITAC Assessment: OK0736
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Assessment Year 2006
Principal Product Graphite Electrodes
NAICS 335991: Carbon and Graphite Product Manufacturing
SIC 3624: Carbon and Graphite Products
Sales Range $100
M
to 500
M
# of Employees 103
Plant Area 200,000
ft2
Annual Production 10,722
ton
Production Hrs. Annual 8,760
hrs
Location (State) Arkansas
View Case Study

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,549,664 37,058,868
kWh
Electricity Demand $703,597 54,791
kW-mo/yr
Natural Gas $2,998,752 399,476
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $718,047 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $267,756

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.2511: Insulate bare equipment $224,746 $154,440 - - $224,746
-
MMBtu
-
02 2.2424: Use heat in flue gases to preheat products or materials $447,023 $299,500 - - $447,023
-
MMBtu
-
03 2.2136: Install / repair insulation on steam lines $29,250 $20,340 - - $29,250
-
MMBtu
-
04 3.4116: Meter recycled water (to reduce sewer charges) $8,438 $765 - - - $8,438
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,322 $1,267 $5,322
234,450
kWh
- - -
06 2.7134: Use photocell controls $3,268 $225 $1,419
52,560
kWh
$1,849
-
kW-mo/yr
- -
TOTAL RECOMMENDED $718,047 $476,537 $6,741
287,010
kWh
$1,849
-
kW-mo/yr
$701,019
-
MMBtu
$8,438
TOTAL IMPLEMENTED $267,756 $176,812 $5,322
234,450
kWh
- $253,996
-
MMBtu
$8,438
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs