| Assessment Year | 2011 |
|---|---|
| Principal Product | Wood door skins |
| NAICS | 321219: Reconstituted Wood Product Manufacturing |
| SIC | 2493: Reconstituted Wood Products |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
100,000
ft2
|
| Annual Production | 6,500,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,099,746 | 34,441,200 |
kWh
|
$0.032 |
| Electricity Demand | $500,257 | 57,183 |
kW-mo/yr
|
$8.75 |
| Natural Gas | $398,965 | 65,297 |
MMBtu
|
$6.11 |
| Wood | $1 | 336,000 |
MMBtu
|
$0.000 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,069,661 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $725,503 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.1331: Burn a less expensive grade of fuel | $155,882 | $10,000 |
$155,882
-
MMBtu
|
- | - | |
| 02 | 2.1233: Analyze flue gas for proper air/fuel ratio | $209,278 | $1,200 |
$209,278
-
MMBtu
|
- | - | |
| 03 | 2.1232: Keep boiler tubes clean | $164,666 | $20,000 |
$164,666
-
MMBtu
|
- | - | |
| 04 | 2.1232: Keep boiler tubes clean | $104,205 | $18,000 |
$104,205
-
MMBtu
|
- | - | |
| 05 | 2.2126: Lower operating pressure of condenser (steam) | $178,345 | $50,000 |
$178,345
-
MMBtu
|
- | - | |
| 06 | 4.611: Begin a practice of predictive / preventative maintenance | $10,000 | $200 |
$10,000
-
MMBtu
|
- | - | |
| 07 | 2.2123: Insulate feedwater tank | $3,200 | $1,200 |
$3,200
-
MMBtu
|
- | - | |
| 08 | 4.611: Begin a practice of predictive / preventative maintenance | $3,000 | $600 | - | $2,500 | $500 | |
| 09 | 2.2135: Repair and eliminate steam leaks | $106,205 | $1,200 |
$104,205
-
MMBtu
|
- | $2,000 | |
| 10 | 2.2113: Repair or replace steam traps | $5,500 | $150 |
$5,500
-
MMBtu
|
- | - | |
| 11 | 4.611: Begin a practice of predictive / preventative maintenance | $2,500 | $1,050 |
$500
-
MMBtu
|
$2,000 | - | |
| 12 | 2.2121: Increase amount of condensate returned | $126,880 | $500,000 |
$112,880
-
MMBtu
|
$10,000 | $4,000 | |
| TOTAL RECOMMENDED | $1,069,661 | $603,600 |
$1,048,661
-
MMBtu
|
$14,500 | $6,500 | ||
| TOTAL IMPLEMENTED | $725,503 | $101,200 |
$720,503
-
MMBtu
|
$2,500 | $2,500 | ||
| Yearly Savings* | Imp'd Cost* | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs