| Assessment Year | 2006 |
|---|---|
| Principal Product | Industrial controllers and meters |
| NAICS | 334514: Totalizing Fluid Meter and Counting Device Manufacturing |
| SIC | 3690: |
| Sales Range | $50 M to 100M |
| # of Employees | 250 |
| Plant Area |
166,400
ft2
|
| Annual Production | 2,000,000
pieces
|
| Production Hrs. Annual | 8,736
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $515,895 | 10,409,500 |
kWh
|
$0.050 |
| Electricity Demand | $101,736 | 20,805 |
kW-mo/yr
|
$4.89 |
| Electricity Fees | $19,004 | - |
|
- |
| LPG | $146,590 | 13,631 |
MMBtu
|
$10.75 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $69,746 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $43,208 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2121: Increase amount of condensate returned | $12,388 | $7,290 | - | - |
$8,708
-
MMBtu
|
$(-500.0) | - |
$4,180
-
Tgal
|
|
| 02 | 2.1133: Adjust burners for efficient operation | $2,870 | $1,000 | - | - |
$2,870
-
MMBtu
|
- | - | - | |
| 03 | 2.6218: Turn off equipment when not in use | $8,466 | $500 | - | - |
$8,466
-
MMBtu
|
- | - | - | |
| 04 | 3.4115: Recover and reuse cooling water | $1,680 | $620 | - | - | - | - | - |
$1,680
-
Tgal
|
|
| 05 | 2.7314: Reduce ventilation air | $10,892 | $4,000 |
$8,912
210,628
kWh
|
$1,980
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7211: Clean and maintain refrigerant condensers and towers | $3,773 | $1,300 |
$2,733
64,606
kWh
|
$1,040
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.6218: Turn off equipment when not in use | $6,065 | - |
$4,929
116,508
kWh
|
$1,796
-
kW-mo/yr
|
- | $(-640.0) | $(-20.0) | - | |
| 08 | 2.7241: Install outside air damper / economizer on hvac unit | $3,306 | $8,000 |
$3,306
78,133
kWh
|
- | - | - | - | - | |
| 09 | 2.2511: Insulate bare equipment | $5,061 | $3,300 |
$3,279
77,497
kWh
|
$1,782
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,095 | $100 |
$1,663
39,312
kWh
|
$632
-
kW-mo/yr
|
- | $(-900.0) | $(-300.0) | - | |
| 11 | 2.2437: Recover waste heat from equipment | $9,138 | $9,824 | - | - |
$9,138
-
MMBtu
|
- | - | - | |
| 12 | 3.3122: Use filtration, centrifuging to remove contaminants | $5,012 | $4,200 | - | - | - | - | $5,012 | - | |
| TOTAL RECOMMENDED | $69,746 | $40,134 |
$24,822
586,684
kWh
|
$7,230
-
kW-mo/yr
|
$29,182
-
MMBtu
|
$(-2,040.0) | $4,692 |
$5,860
-
Tgal
|
||
| TOTAL IMPLEMENTED | $43,208 | $18,820 |
$24,822
586,684
kWh
|
$7,230
-
kW-mo/yr
|
$11,336
-
MMBtu
|
$(-1,540.0) | $(-320.0) |
$1,680
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | LPG Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs