ITAC Assessment: NC0311
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ITAC Assessment: NC0311
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Assessment Year 2005
Principal Product Bed frames
NAICS 337124: Metal Household Furniture Manufacturing
SIC 2514: Metal Household Furniture
Sales Range $50
M
to 100
M
# of Employees 475
Plant Area 263,000
ft2
Annual Production 1,700,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $192,056 4,251,090
kWh
Electricity Demand $113,658 12,735
kW-mo/yr
Natural Gas $244,242 25,561
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $300,928 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,302

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.2437: Recover waste heat from equipment $5,798 $14,107 - - - - - - $5,798 -
02 3.5112: Reprocess spent oils on site for re-use $15,075 $4,000 $(-693.0)
(-9,600)
kWh
- - $5,000
-
gal
- $(-1,200.0) - $11,968
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,158 $100 $1,590
35,337
kWh
$768
-
kW-mo/yr
- - $(-900.0) $(-300.0) - -
04 2.4239: Eliminate or reduce compressed air usage $23,954 $750 $14,940
332,000
kWh
$9,014
-
kW-mo/yr
- - - - - -
05 2.2136: Install / repair insulation on steam lines $4,051 $7,280 - - $4,051
-
MMBtu
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,142 $3,555 $1,335
29,678
kWh
$807
-
kW-mo/yr
- - - - - -
07 4.323: Optimize lot sizes to reduce inventory carrying costs $242,500 $150,000 - - - - $180,000 $62,500 - -
08 4.444: Install system to collect scrap $6,250 $10,000 - - - - $6,250 - - -
TOTAL RECOMMENDED $300,928 $189,792 $17,172
387,415
kWh
$10,589
-
kW-mo/yr
$4,051
-
MMBtu
$5,000
-
gal
$185,350 $61,000 $5,798 $11,968
TOTAL IMPLEMENTED $39,302 $28,512 $17,865
397,015
kWh
$10,589
-
kW-mo/yr
- - $5,350 $(-300.0) $5,798 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs