| Assessment Year | 2005 |
|---|---|
| Principal Product | Bed frames |
| NAICS | 337124: Metal Household Furniture Manufacturing |
| SIC | 2514: Metal Household Furniture |
| Sales Range | $50 M to 100M |
| # of Employees | 475 |
| Plant Area |
263,000
ft2
|
| Annual Production | 1,700,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $192,056 | 4,251,090 |
kWh
|
$0.045 |
| Electricity Demand | $113,658 | 12,735 |
kW-mo/yr
|
$8.92 |
| Natural Gas | $244,242 | 25,561 |
MMBtu
|
$9.56 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $300,928 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $39,302 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $5,798 | $14,107 | - | - | - | - | - | - | $5,798 | - | |
| 02 | 3.5112: Reprocess spent oils on site for re-use | $15,075 | $4,000 |
$(-693.0)
(-9,600)
kWh
|
- | - |
$5,000
-
gal
|
- | $(-1,200.0) | - | $11,968 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,158 | $100 |
$1,590
35,337
kWh
|
$768
-
kW-mo/yr
|
- | - | $(-900.0) | $(-300.0) | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $23,954 | $750 |
$14,940
332,000
kWh
|
$9,014
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.2136: Install / repair insulation on steam lines | $4,051 | $7,280 | - | - |
$4,051
-
MMBtu
|
- | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,142 | $3,555 |
$1,335
29,678
kWh
|
$807
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 4.323: Optimize lot sizes to reduce inventory carrying costs | $242,500 | $150,000 | - | - | - | - | $180,000 | $62,500 | - | - | |
| 08 | 4.444: Install system to collect scrap | $6,250 | $10,000 | - | - | - | - | $6,250 | - | - | - | |
| TOTAL RECOMMENDED | $300,928 | $189,792 |
$17,172
387,415
kWh
|
$10,589
-
kW-mo/yr
|
$4,051
-
MMBtu
|
$5,000
-
gal
|
$185,350 | $61,000 | $5,798 | $11,968 | ||
| TOTAL IMPLEMENTED | $39,302 | $28,512 |
$17,865
397,015
kWh
|
$10,589
-
kW-mo/yr
|
- | - | $5,350 | $(-300.0) | $5,798 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs