ITAC Assessment: NC0110
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ITAC Assessment: NC0110
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Assessment Year 1997
Principal Product Cookies
NAICS
n/a
SIC 2051: Bread and Other Bakery Products, Except Cookies and Crackers
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 103,541
ft2
Annual Production 350,000,000
pieces
Production Hrs. Annual 4,000
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $88,720 3,124,854
kWh
Electricity Demand $63,067 6,695
kW-mo/yr
Electricity Fees $327 -
Natural Gas $95,648 29,746
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $89,115 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,346

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,602 $200 $803
28,429
kWh
$799
-
kW-mo/yr
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $467 $240 $227
7,913
kWh
$240
-
kW-mo/yr
- - - - -
03 2.4133: Use most efficient type of electric motors $363 $469 $181
6,448
kWh
$182
-
kW-mo/yr
- - - - -
04 2.2437: Recover waste heat from equipment $1,449 $1,160 - - - $1,449
-
MMBtu
- - -
05 2.2511: Insulate bare equipment $101 $43 $101
9,379
kWh
- - - - - -
06 2.2511: Insulate bare equipment $105 $109 $105
9,672
kWh
- - - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $182 $840 $84
2,931
kWh
$38
-
kW-mo/yr
- - - $60 -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,324 $422 $1,513
53,341
kWh
$811
-
kW-mo/yr
- - - - -
09 2.7135: Install occupancy sensors $497 $200 $497
17,292
kWh
- - - - - -
10 2.2437: Recover waste heat from equipment $8,640 $30,000 $(-952.0)
(-33,411)
kWh
$(-950.0)
-
kW-mo/yr
- $10,542
-
MMBtu
- - -
11 3.1192: Reduce scrap production $41,809 $30,000 $2,702
95,252
kWh
$3,287
-
kW-mo/yr
- - $820
-
lb
- $35,000
12 3.1162: Use less wasteful packaging $15,804 $100 - - - - $204
-
lb
$15,600 -
13 2.3192: Use fossil fuel powered generator during peak demand periods $8,370 $100 - - $8,370 - - - -
14 4.232: Lease equipment instead of purchasing $7,402 $1,000 $(-179.0)
(-6,448)
kWh
$81
-
kW-mo/yr
- - - $7,500 -
TOTAL RECOMMENDED $89,115 $64,883 $5,082
190,798
kWh
$4,488
-
kW-mo/yr
$8,370 $11,991
-
MMBtu
$1,024
-
lb
$23,160 $35,000
TOTAL IMPLEMENTED $44,346 $31,018 $4,018
147,714
kWh
$4,508
-
kW-mo/yr
- - $820
-
lb
- $35,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs