| Assessment Year | 2023 |
|---|---|
| Principal Product | aluminum foil |
| NAICS | 331315: Aluminum Sheet, Plate, and Foil Manufacturing |
| SIC | 3353: Aluminum Sheet, Plate, and Foil |
| Sales Range | $10 M to 50M |
| # of Employees | 56 |
| Plant Area |
180,800
ft2
|
| Annual Production | 9,314,000
lb
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $686,337 | 8,015,457 |
kWh
|
$0.086 |
| Electricity Demand | $115,957 | 33,331 |
kW-mo/yr
|
$3.48 |
| Natural Gas | $567,242 | 51,519 |
MMBtu
|
$11.01 |
| TOTAL YEARLY COSTS | $1,369,536 | |||
| RECOMMENDED SAVINGS* | $475,390 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $152,511 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $9,256 | $56,316 |
$8,250
95,925
kWh
|
$1,006
-
kW-mo/yr
|
- | |
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $33,512 | $15,473 |
$33,512
389,673
kWh
|
- | - | |
| 03 | 2.1233: Analyze flue gas for proper air/fuel ratio | $11,627 | $2,400 | - | - |
$11,627
-
MMBtu
|
|
| 04 | 2.6127: Maintain air filters by cleaning or replacement | $1,502 | $320 |
$1,339
15,569
kWh
|
$163
-
kW-mo/yr
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,882 | $315 |
$1,882
19,691
kWh
|
- | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,053 | $160 |
$939
10,920
kWh
|
$114
-
kW-mo/yr
|
- | |
| 07 | 2.7221: Lower temperature during the winter season and vice-versa | $3,709 | $750 |
$3,658
42,539
kWh
|
$51
-
kW-mo/yr
|
- | |
| 08 | 2.2424: Use heat in flue gases to preheat products or materials | $38,678 | $132,100 | - | - |
$38,678
-
MMBtu
|
|
| 09 | 2.7224: Reduce space conditioning during non-working hours | $1,760 | $3,671 |
$1,593
18,531
kWh
|
$167
-
kW-mo/yr
|
- | |
| 10 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $49,532 | $3,900 | - | - |
$49,532
-
MMBtu
|
|
| 11 | 3.1175: Use a different or recycled raw material | $109,087 | $116,979 | - | - |
$109,087
-
MMBtu
|
|
| 12 | 2.3132: Recharge batteries on during off-peak demand periods | $213,792 | $1,700,000 | - | - |
$213,792
-
MMBtu
|
|
| TOTAL RECOMMENDED | $475,390 | $2,032,384 |
$51,173
592,848
kWh
|
$1,501
-
kW-mo/yr
|
$422,716
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $152,511 | $215,405 |
$51,173
592,848
kWh
|
$1,501
-
kW-mo/yr
|
$99,837
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs