ITAC Assessment: MS0191
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Assessment Year 2001
Principal Product Low-Alloy Steel Castings
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area 197,800
ft2
Annual Production 11,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Mississippi

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $56,254 21,322,611
kWh
Electricity Demand $255,028 115,782
kW-mo/yr
Electricity Fees $528,597 -
Natural Gas $597,839 89,432
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $136,676 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,220

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $35,695 $1,000 - - - $35,695
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $10,525 $1,000 - - - $10,525
-
MMBtu
03 2.2442: Preheat combustion air with waste heat $67,125 $17,280 - - - $67,125
-
MMBtu
04 2.2442: Preheat combustion air with waste heat $14,314 $5,040 - - - $14,314
-
MMBtu
05 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $5,216 $7,600 - - - $5,216
-
MMBtu
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,218 $367 $58
42,274
kWh
- $1,160 -
07 2.7111: Reduce illumination to minimum necessary levels $448 $302 $20
11,127
kWh
$120
-
kW-mo/yr
$308 -
08 2.7124: Make a practice of turning off lights when not needed $2,135 $2,916 $65
75,423
kWh
- $2,070 -
TOTAL RECOMMENDED $136,676 $35,505 $143
128,824
kWh
$120
-
kW-mo/yr
$3,538 $132,875
-
MMBtu
TOTAL IMPLEMENTED $46,220 $2,000 - - - $46,220
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs