| Assessment Year | 2004 |
|---|---|
| Principal Product | Electrical Cables |
| NAICS | 335931: Current-Carrying Wiring Device Manufacturing |
| SIC | 3643: Current-Carrying Wiring Devices |
| Sales Range | $10 M to 50M |
| # of Employees | 120 |
| Plant Area |
106,000
ft2
|
| Annual Production | 1,400,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Florida |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $78,355 | 1,498,920 |
kWh
|
$0.052 |
| Electricity Demand | $33,081 | 4,174 |
kW-mo/yr
|
$7.93 |
| Electricity Fees | $13,103 | - |
|
- |
| LPG | $14,127 | 759 |
MMBtu
|
$18.61 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $260,429 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $257,497 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.8114: Change rate schedules or other changes in utility service | $24,368 | $2,300 |
$24,368
415,009
kWh
|
- | - | - | - | - | |
| 02 | 4.123: Reduce defects by reducing product tipping | $95,473 | $150 | - | - | - | - | $(-150.0) | $95,623 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $(-177.0) | $590 |
$1,903
36,215
kWh
|
- | $(-2,080.0) | - | - | - | |
| 04 | 2.6218: Turn off equipment when not in use | $9,418 | $92 | - |
$9,418
-
MMBtu
|
- | - | - | - | |
| 05 | 4.652: Replace existing equipment with more suitable substitutes | $1,547 | - | - |
$640
-
MMBtu
|
- | - | - | $907 | |
| 06 | 4.321: Optimize production lot sizes and inventories | $1,385 | - | - | - | - | - | - | $1,385 | |
| 07 | 4.621: Use fixtures to reduce machine changeout times | $11,093 | $2,056 | - | - | - | - | - | $11,093 | |
| 08 | 4.513: Re-arrange equipment layout to reduce labor costs | $69,699 | $5,966 | - | - | - | - | - | $69,699 | |
| 09 | 4.431: Train operators for maximum operating efficiency | $47,623 | $4,110 |
$316
6,002
kWh
|
- | - | $(-5,000.0) | - | $52,307 | |
| TOTAL RECOMMENDED | $260,429 | $15,264 |
$26,587
457,226
kWh
|
$10,058
-
MMBtu
|
$(-2,080.0) | $(-5,000.0) | $(-150.0) | $231,014 | ||
| TOTAL IMPLEMENTED | $257,497 | $15,264 |
$26,587
457,226
kWh
|
$9,418
-
MMBtu
|
$(-2,080.0) | $(-5,000.0) | $(-150.0) | $228,722 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | LPG Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs