ITAC Assessment: MI0071
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ITAC Assessment: MI0071
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Assessment Year 2004
Principal Product Air Diffusers and Grills
NAICS 332313: Plate Work Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 143
Plant Area 51,720
ft2
Annual Production 0
units
Production Hrs. Annual 2,210
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $22,124 433,378
kWh
Electricity Demand $13,578 1,883
kW-mo/yr
Electricity Fees $8,158 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $148,559 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $58,628

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings By-product Production Savings
01 2.6218: Turn off equipment when not in use $491 $2,100 $1,791
37,600
kWh
$(-1,300.0) - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $(-1,062.0) $2,080 $1,018
21,367
kWh
$(-2,080.0) - - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $808 $2,527 $808
17,586
kWh
- - - -
04 3.2123: Convert to high volume low pressure (hvlp) paint guns $10,520 $2,160 - $(-2,080.0) - $12,600 -
05 4.611: Begin a practice of predictive / preventative maintenance $4,800 $2,080 - - - $4,800 -
06 3.1192: Reduce scrap production $76,111 $10,040 - - - - $76,111
07 4.511: Expand operations into unused space $3,300 $30 - - $3,300 - -
08 4.522: Modify storage space to avoid rental of a warehouse $53,591 $28,480 - - $53,591 - -
TOTAL RECOMMENDED $148,559 $49,497 $3,617
76,553
kWh
$(-5,460.0) $56,891 $17,400 $76,111
TOTAL IMPLEMENTED $58,628 $37,267 $3,617
76,553
kWh
$(-3,380.0) $53,591 $4,800 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs