ITAC Assessment: LM0095
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ITAC Assessment: LM0095
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Assessment Year 2005
Principal Product bio-pesticide
NAICS 325320: Pesticide and Other Agricultural Chemical Manufacturing
SIC 2879: Pesticides and Agricultural Chemicals, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 105,000
ft2
Annual Production 1,700,000
lb
Production Hrs. Annual 8,640
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,184,986 11,092,617
kWh
Electricity Demand $288,318 22,692
kW-mo/yr
Electricity Fees $(-22,356.0) -
Natural Gas $520,060 94,682
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $509,604 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $390,800

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings Primary Product Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $93,378 $1,200 $80,100
759,351
kWh
$13,278
-
kW-mo/yr
- - - -
02 2.4133: Use most efficient type of electric motors $5,900 $2,262 $5,061
47,963
kWh
$839
-
kW-mo/yr
- - - -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,871 $750 $3,320
31,472
kWh
$551
-
kW-mo/yr
- - - -
04 2.7111: Reduce illumination to minimum necessary levels $376 - $305
2,488
kWh
$71
-
kW-mo/yr
- - - -
05 2.7135: Install occupancy sensors $1,202 $750 $1,031
8,420
kWh
$171
-
kW-mo/yr
- - - -
06 2.2121: Increase amount of condensate returned $67,226 $100,000 - - $67,226
-
MMBtu
- - -
07 3.4154: Eliminate leaks in water lines and valves $749 $100 - - - - $749
-
Tgal
-
08 4.454: Modify startup/shutdown times $101,277 $1,000 - - - $101,277 - -
09 4.431: Train operators for maximum operating efficiency $115,000 $3,000 $10,000
110,000
kWh
- $5,000
-
MMBtu
- - $100,000
10 4.513: Re-arrange equipment layout to reduce labor costs $23,750 $1,000 - - - - - $23,750
11 4.122: Develop standard procedures to improve internal yields $46,875 $50,000 - - - - - $46,875
12 4.122: Develop standard procedures to improve internal yields $50,000 $50,000 - - - - - $50,000
TOTAL RECOMMENDED $509,604 $210,062 $99,817
959,694
kWh
$14,910
-
kW-mo/yr
$72,226
-
MMBtu
$101,277 $749
-
Tgal
$220,625
TOTAL IMPLEMENTED $390,800 $59,312 $98,481
948,786
kWh
$14,668
-
kW-mo/yr
$5,000
-
MMBtu
$101,277 $749
-
Tgal
$170,625
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings Water Consumption Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs