| Assessment Year | 2004 |
|---|---|
| Principal Product | Industrial Gears |
| NAICS | 333612: Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing |
| SIC | 3566: Speed Changers, Industrial High-Speed Drives, and Gears |
| Sales Range | $10 M to 50M |
| # of Employees | 40 |
| Plant Area |
122,000
ft2
|
| Annual Production | 1,000
pieces
|
| Production Hrs. Annual | 4,420
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $213,951 | 1,782,354 |
kWh
|
$0.12 |
| Electricity Demand | $36,097 | 4,440 |
kW-mo/yr
|
$8.13 |
| Electricity Fees | $26,798 | - |
|
- |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,708,068 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $892,592 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7122: Disconnect ballasts | $4,442 | - |
$3,681
33,097
kWh
|
$761
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7135: Install occupancy sensors | $1,970 | $110 |
$1,778
15,989
kWh
|
$192
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,542 | $1,950 |
$2,917
26,230
kWh
|
$625
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,020 | $1,000 |
$840
7,510
kWh
|
$180
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $486 | - |
$412
3,716
kWh
|
$74
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7229: Air condition only space necessary | $3,254 | $3,050 |
$3,119
28,032
kWh
|
$135
-
kW-mo/yr
|
- | - | - | |
| 07 | 4.454: Modify startup/shutdown times | $13,976 | $1,000 | - | - | - | $13,976 | - | |
| 08 | 4.452: Eliminate shift | $15,698 | $1,000 |
$15,698
129,683
kWh
|
- | - | - | - | |
| 09 | 4.426: Modify workload | $855,000 | $50,000 | - | - | $(-20,000.0) | - | $875,000 | |
| 10 | 4.431: Train operators for maximum operating efficiency | $525,000 | $21,000 | - | - | - | - | $525,000 | |
| 11 | 3.7141: Improve cleaning efficiency by maintaining cleaning system | $283,680 | $6,000 | - | - | $283,680 | - | - | |
| TOTAL RECOMMENDED | $1,708,068 | $85,110 |
$28,445
244,257
kWh
|
$1,967
-
kW-mo/yr
|
$263,680 | $13,976 | $1,400,000 | ||
| TOTAL IMPLEMENTED | $892,592 | $53,110 |
$22,409
189,995
kWh
|
$1,207
-
kW-mo/yr
|
$(-20,000.0) | $13,976 | $875,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs