| Assessment Year | 2002 |
|---|---|
| Principal Product | aluminum / zinc die castings |
| NAICS |
n/a
|
| SIC | 3363: Aluminum Die-Castings |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
64,000
ft2
|
| Annual Production | 4,000,000
lb
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $315,914 | 4,702,453 |
kWh
|
$0.067 |
| Electricity Demand | $101,506 | 11,388 |
kW-mo/yr
|
$8.91 |
| Electricity Fees | $20,496 | - |
|
- |
| Natural Gas | $608,677 | 51,938 |
MMBtu
|
$11.72 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $473,236 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $217,668 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $10,685 | $980 | - | - |
$10,685
-
MMBtu
|
- | - | |
| 02 | 2.2511: Insulate bare equipment | $4,363 | $2,200 | - | - |
$4,363
-
MMBtu
|
- | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $49,880 | $53,000 | - | - |
$49,880
-
MMBtu
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,807 | $800 |
$4,837
48,320
kWh
|
$690
-
kW-mo/yr
|
- | $(-720.0) | - | |
| 05 | 2.7145: Install skylights | $5,597 | $10,400 |
$4,978
41,612
kWh
|
$619
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $9,289 | $14,371 |
$8,125
81,098
kWh
|
$1,164
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $147,649 | $242,050 |
$129,159
1,289,263
kWh
|
$18,490
-
kW-mo/yr
|
- | - | - | |
| 08 | 4.426: Modify workload | $202,176 | $2,200 | - | - | - | $202,176 | - | |
| 09 | 4.444: Install system to collect scrap | $23,190 | $13,500 | - | - | - | $23,190 | - | |
| 10 | 4.625: Develop standard operating procedures | $15,600 | $1,780 | - | - | - | - | $15,600 | |
| TOTAL RECOMMENDED | $473,236 | $341,281 |
$147,099
1,460,293
kWh
|
$20,963
-
kW-mo/yr
|
$64,928
-
MMBtu
|
$224,646 | $15,600 | ||
| TOTAL IMPLEMENTED | $217,668 | $3,980 |
$4,837
48,320
kWh
|
$690
-
kW-mo/yr
|
$10,685
-
MMBtu
|
$201,456 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs