ITAC Assessment: LM0023
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ITAC Assessment: LM0023
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Assessment Year 2002
Principal Product metal stamping
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 72
Plant Area 34,000
ft2
Annual Production 2,500,000
lb
Production Hrs. Annual 3,119
hrs
Location (State) California

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $64,860 1,644,480
kWh
Electricity Demand $20,336 2,472
kW-mo/yr
Electricity Fees $6,214 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $202,588 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $144,314

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,237 $500 $9,058
68,038
kWh
$959
-
kW-mo/yr
$(-780.0)
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,782 $2,200 $1,612
12,106
kWh
$170
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,630 $5,105 $3,284
24,671
kWh
$346
-
kW-mo/yr
-
04 2.4133: Use most efficient type of electric motors $2,621 $2,611 $2,333
17,546
kWh
$288
-
kW-mo/yr
-
05 2.4239: Eliminate or reduce compressed air usage $3,241 $650 $2,848
21,393
kWh
$393
-
kW-mo/yr
-
06 4.111: Add equipment/ operators to reduce production bottleneck $17,080 $3,200 - - $17,080
07 4.311: Schedule deliveries according to demand $80,000 $21,770 - - $80,000
08 4.441: Install automatic packing equipment $3,330 $5,000 - - $3,330
09 4.624: Hire additional personnel to reduce changeout time $47,000 $2,000 - - $47,000
10 4.431: Train operators for maximum operating efficiency $34,667 $7,348 - - $34,667
TOTAL RECOMMENDED $202,588 $50,384 $19,135
143,754
kWh
$2,156
-
kW-mo/yr
$181,297
TOTAL IMPLEMENTED $144,314 $37,818 $9,058
68,038
kWh
$959
-
kW-mo/yr
$134,297
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs