ITAC Assessment: LL0304
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ITAC Assessment: LL0304
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Assessment Year 2008
Principal Product PVC Pipe and fittings
NAICS 326122: Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084: Plastics Pipe
Sales Range $50
M
to 100
M
# of Employees 137
Plant Area 500,000
ft2
Annual Production 50,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Arkansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,098,237 18,716,544
kWh
Natural Gas $100,709 9,080
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $135,128 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,367

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $59,266 $14,840 $59,266
1,009,982
kWh
- -
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $57,876 $20,949 $57,876
986,307
kWh
- -
03 2.2511: Insulate bare equipment $9,892 $1,118 - $9,892
-
MMBtu
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $5,714 $30 $5,714
97,378
kWh
- -
05 2.7224: Reduce space conditioning during non-working hours $1,456 $825 $1,456
24,815
kWh
- -
06 2.6211: Conserve energy by efficient use of vending machines $823 $1,246 $823
14,018
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $101 $70 $39
666
kWh
- $62
TOTAL RECOMMENDED $135,128 $39,078 $125,174
2,133,166
kWh
$9,892
-
MMBtu
$62
TOTAL IMPLEMENTED $59,367 $14,910 $59,305
1,010,648
kWh
- $62
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs