ITAC Assessment: LL0195
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ITAC Assessment: LL0195
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Assessment Year 2004
Principal Product Utility connectors and poles
NAICS 332312: Fabricated Structural Metal Manufacturing
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 160,000
ft2
Annual Production 25,000,000
lb
Production Hrs. Annual 4,420
hrs
Location (State) Louisiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $100,820 2,312,256
kWh
Electricity Demand $68,548 9,177
kW-mo/yr
Electricity Fees $6,515 -
Natural Gas $18,611 2,453
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $56,708 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,563

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4239: Eliminate or reduce compressed air usage $29,145 $4,275 $28,078
643,994
kWh
$1,067 - -
02 2.7134: Use photocell controls $11,834 $750 $11,401
281,488
kWh
$433 - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,732 $4,280 $6,486
148,761
kWh
$246 - -
04 2.7134: Use photocell controls $4,294 $1,320 $4,137
94,878
kWh
$157 - -
05 2.3212: Optimize plant power factor $1,111 $3,200 - $1,111 - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $455 $350 $145
3,329
kWh
$6 $304 -
07 2.7135: Install occupancy sensors $225 $240 $217
4,967
kWh
$8 - -
08 4.611: Begin a practice of predictive / preventative maintenance $2,500 $60 - - - $2,500
09 4.611: Begin a practice of predictive / preventative maintenance $412 $226 - - - $412
TOTAL RECOMMENDED $56,708 $14,701 $50,464
1,177,417
kWh
$3,028 $304 $2,912
TOTAL IMPLEMENTED $27,563 $10,426 $22,386
533,423
kWh
$1,961 $304 $2,912
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs