ITAC Assessment: LE0203
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ITAC Assessment: LE0203
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Assessment Year 2004
Principal Product Injection Molded Medical Components
NAICS 339113: Surgical Appliance and Supplies Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 60,000
ft2
Annual Production 90,000,000
pieces
Production Hrs. Annual 5,616
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $408,259 6,081,000
kWh
Electricity Demand $85,116 14,819
kW-mo/yr
Natural Gas $16,928 2,134
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,938 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,536

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.2511: Insulate bare equipment $34,823 $36,750 $34,823
429,387
kWh
- -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $8,610 $3,000 - $8,610
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,713 $3,840 $4,963
61,198
kWh
$750
-
kW-mo/yr
-
04 2.3212: Optimize plant power factor $3,600 $5,000 - - $3,600
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,466 $3,000 $2,142
26,414
kWh
$324
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,461 - $1,461
18,040
kWh
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,401 $500 $1,251
15,448
kWh
$150
-
kW-mo/yr
-
08 2.2625: Chill water to the highest temperature possible $864 - $864
10,670
kWh
- -
TOTAL RECOMMENDED $58,938 $52,090 $45,504
561,157
kWh
$9,834
-
kW-mo/yr
$3,600
TOTAL IMPLEMENTED $40,536 $40,590 $39,786
490,585
kWh
$750
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs