ITAC logo
ITAC Assessment: IP0090
ITAC logo
ITAC Assessment: IP0090
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
See Complete Announcement
Grant Program - Open Solicitation
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Indiana University-Purdue University Indiana University-Purdue University
Assessment Year 2017
Principal Product PVC Compounding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 100
Plant Area 61,000
ft2
Annual Production 150,000,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,224,435 17,560,268
kWh
Electricity Demand $173,282 42,161
kW-mo/yr
Electricity Fees $2,555 -
Natural Gas $17,476 8,274
MMBtu
TOTAL YEARLY COSTS $1,417,748
RECOMMENDED SAVINGS* $3,333,370 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $121,671

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings By-product Production Savings
01 2.4323: Use optimum size and capacity equipment $1,309 - $1,171
16,800
kWh
$138
-
kW-mo/yr
- -
02 2.4238: Do not use compressed air for personal cooling $3,956 $110 $3,956
56,767
kWh
- - -
03 2.2514: Cover open tanks $12,129 $1,104 $12,129
174,015
kWh
- - -
04 2.4322: Use or replace with energy efficient substitutes $7,344 $1,170 $7,344
105,370
kWh
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $12,525 $2,345 $11,204
160,740
kWh
$1,321
-
kW-mo/yr
- -
06 2.7221: Lower temperature during the winter season and vice-versa $4,535 $1,350 $4,006
57,477
kWh
- $529
-
MMBtu
-
07 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $3,206,016 $2,150,000 $838,491
12,030,000
kWh
$98,887
-
kW-mo/yr
$16,928
-
MMBtu
$2,251,710
08 2.7135: Install occupancy sensors $2,178 $2,494 $2,178
31,248
kWh
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $4,026 $8,813 $3,601
51,660
kWh
$425
-
kW-mo/yr
- -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $5,683 $7,908 $5,683
81,540
kWh
- - -
11 2.7111: Reduce illumination to minimum necessary levels $113 $220 $101
1,440
kWh
$12
-
kW-mo/yr
- -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $146 $465 $146
2,100
kWh
- - -
13 2.4133: Use most efficient type of electric motors $73,410 $256,380 $65,691
942,475
kWh
$7,719
-
kW-mo/yr
- -
TOTAL RECOMMENDED $3,333,370 $2,432,359 $955,701
13,711,632
kWh
$108,502
-
kW-mo/yr
$17,457
-
MMBtu
$2,251,710
TOTAL IMPLEMENTED $121,671 $274,451 $111,527
1,600,092
kWh
$9,615
-
kW-mo/yr
$529
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs