ITAC Assessment: IP0074
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ITAC Assessment: IP0074
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Assessment Year 2016
Principal Product Magnet Wire
NAICS 331420: Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351: Rolling, Drawing, and Extruding Of Copper
Sales Range $10
M
to 50
M
# of Employees 109
Plant Area 329,613
ft2
Annual Production 81,444,377
lb
Production Hrs. Annual 8,568
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,023,666 33,448,458
kWh
Electricity Demand $1,087,684 55,412
kW-mo/yr
Electricity Fees $10,559 -
Natural Gas $664,960 156,804
MMBtu
Waste Disposal Costs
Water Disposal $66,293 8,568
Tgal
TOTAL YEARLY COSTS $2,853,162
RECOMMENDED SAVINGS* $239,428 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $64,448

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.6211: Conserve energy by efficient use of vending machines $6,256 - $3,329
108,799
kWh
$2,927
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,888 $292 $6,258
204,519
kWh
$5,630
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $833 $4 $438
14,309
kWh
$395
-
kW-mo/yr
- -
04 2.7221: Lower temperature during the winter season and vice-versa $13,398 $951 $12,113
395,857
kWh
- - $1,285
-
MMBtu
05 2.1233: Analyze flue gas for proper air/fuel ratio $2,366 $308 - - - $2,366
-
MMBtu
06 2.4322: Use or replace with energy efficient substitutes $473 $101 $473
15,461
kWh
- - -
07 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $20,689 $4,600 $10,894
356,000
kWh
$9,795
-
kW-mo/yr
- -
08 4.812: Apply for investment incentives $6,707 $5,000 - - $6,707 -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $29,616 $56,725 $15,600
509,796
kWh
$14,016
-
kW-mo/yr
- -
10 2.4133: Use most efficient type of electric motors $147,202 $313,184 $77,542
2,534,052
kWh
$69,660
-
kW-mo/yr
- -
TOTAL RECOMMENDED $239,428 $381,164 $126,647
4,138,793
kWh
$102,423
-
kW-mo/yr
$6,707 $3,651
-
MMBtu
TOTAL IMPLEMENTED $64,448 $63,376 $34,444
1,125,633
kWh
$19,646
-
kW-mo/yr
$6,707 $3,651
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs