ITAC Assessment: IC0110
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ITAC Assessment: IC0110
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Assessment Year 2005
Principal Product Fruit Juice and Sauce
NAICS 311421: Fruit and Vegetable Canning
SIC 2033: Canned Fruits, Vegetables, Preserves, Jams, and Jellies
Sales Range $10
M
to 50
M
# of Employees 265
Plant Area 404,209
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 8,496
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $775,048 23,637,148
kWh
Electricity Demand $439,035 44,397
kW-mo/yr
Electricity Fees $7,690 -
Natural Gas $1,433,206 205,858
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $279,841 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $192,777

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.1392: Replace purchased steam with other energy source $106,617 $213,420 - - $106,012
-
MMBtu
- - $605
-
Tgal
02 2.2191: Substitute hot process fluids for steam $79,621 $634,572 - - $74,621
-
MMBtu
- - $5,000
-
Tgal
03 2.2113: Repair or replace steam traps $29,831 $1,638 - - $29,232
-
MMBtu
- - $599
-
Tgal
04 2.2135: Repair and eliminate steam leaks $6,051 $400 - - $5,689
-
MMBtu
- - $362
-
Tgal
05 2.1116: Improve combustion control capability $13,789 $3,500 - - $13,789
-
MMBtu
- - -
06 2.1233: Analyze flue gas for proper air/fuel ratio $4,956 - - - $4,956
-
MMBtu
- - -
07 2.2621: Modify refrigeration system to operate at a lower pressure $7,443 $15,000 $5,249
159,055
kWh
$2,194
-
kW-mo/yr
- - - -
08 2.3212: Optimize plant power factor $13,904 $70,000 - $13,904
-
kW-mo/yr
- - - -
09 2.4133: Use most efficient type of electric motors $17,156 $81,881 $11,489
348,192
kWh
$5,667
-
kW-mo/yr
- - - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $473 $3,388 $211
6,401
kWh
$156
-
kW-mo/yr
- $19 $87 -
TOTAL RECOMMENDED $279,841 $1,023,799 $16,949
513,648
kWh
$21,921
-
kW-mo/yr
$234,299
-
MMBtu
$19 $87 $6,566
-
Tgal
TOTAL IMPLEMENTED $192,777 $374,227 $11,700
354,593
kWh
$19,727
-
kW-mo/yr
$159,678
-
MMBtu
$19 $87 $1,566
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs