ITAC Assessment: IC0105
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ITAC Assessment: IC0105
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Assessment Year 2005
Principal Product Epoxies and Resins
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 87,120
ft2
Annual Production 0
Tgal
Production Hrs. Annual 8,544
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $129,695 3,304,731
kWh
Electricity Demand $88,262 7,286
kW-mo/yr
Electricity Fees $2,868 -
Natural Gas $525,368 73,220
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $105,621 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $85,290

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.2136: Install / repair insulation on steam lines $60,808 $100,000 - - $60,808
-
MMBtu
- - -
02 2.1233: Analyze flue gas for proper air/fuel ratio $7,211 $2,000 - - $7,211
-
MMBtu
- - -
03 2.2135: Repair and eliminate steam leaks $17,271 $3,900 - - $17,165
-
MMBtu
- - $106
-
Tgal
04 2.2124: Install de-aerator in place of condensate tank $12,910 $900 - - $12,910
-
MMBtu
- - -
05 2.2414: Use waste heat from hot flue gases to preheat $3,728 $42,000 - - $3,728
-
MMBtu
- - -
06 2.7135: Install occupancy sensors $94 $713 $94
2,421
kWh
- - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $255 $714 $94
2,409
kWh
$40
-
kW-mo/yr
- $45 $76 -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,344 $13,017 $1,514
38,844
kWh
$954
-
kW-mo/yr
- $162 $714 -
TOTAL RECOMMENDED $105,621 $163,244 $1,702
43,674
kWh
$994
-
kW-mo/yr
$101,822
-
MMBtu
$207 $790 $106
-
Tgal
TOTAL IMPLEMENTED $85,290 $105,900 - - $85,184
-
MMBtu
- - $106
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs