ITAC Assessment: IC0094
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ITAC Assessment: IC0094
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Assessment Year 2005
Principal Product Stainless Steel Tubing
NAICS 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317: Steel Pipe and Tubes
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 185,000
ft2
Annual Production 40,000
thousand feet
Production Hrs. Annual 8,424
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $483,036 14,467,200
kWh
Electricity Demand $319,690 32,510
kW-mo/yr
Electricity Fees $51,030 -
Natural Gas $80,321 9,125
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $71,564 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,060

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7313: Recycle air for heating, ventilation and air conditioning $28,301 $54,519 $(-1,972.0)
(-54,765)
kWh
$(-697.0)
-
kW-mo/yr
$30,970
-
MMBtu
02 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $1,962 $6,778 $1,449
51,012
kWh
$513
-
kW-mo/yr
-
03 3.4114: Replace city water with recycled water via cooling tower $24,437 $32,056 $17,354
480,061
kWh
$7,083
-
kW-mo/yr
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,623 $3,900 $6,660
184,921
kWh
$2,963
-
kW-mo/yr
-
05 2.4239: Eliminate or reduce compressed air usage $992 $890 $421
11,717
kWh
$571
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,200 - $832
23,124
kWh
$368
-
kW-mo/yr
-
07 2.4239: Eliminate or reduce compressed air usage $2,655 $2,640 $487
13,518
kWh
$2,168
-
kW-mo/yr
-
08 2.4133: Use most efficient type of electric motors $2,394 $5,123 $1,657
45,999
kWh
$737
-
kW-mo/yr
-
TOTAL RECOMMENDED $71,564 $105,906 $26,888
755,587
kWh
$13,706
-
kW-mo/yr
$30,970
-
MMBtu
TOTAL IMPLEMENTED $34,060 $35,956 $24,014
664,982
kWh
$10,046
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs