ITAC Assessment: IC0088
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ITAC Assessment: IC0088
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Assessment Year 2004
Principal Product Metal Stampings and Fabrications
NAICS 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range less than $500
k
# of Employees 70
Plant Area 45,000
ft2
Annual Production 20,000,000
pieces
Production Hrs. Annual 2,859
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $27,013 707,184
kWh
Electricity Demand $13,641 3,286
kW-mo/yr
Electricity Fees $20,063 -
Natural Gas $19,286 2,431
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,871 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,774

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7224: Reduce space conditioning during non-working hours $2,664 - - - $2,664
-
MMBtu
- -
02 2.4133: Use most efficient type of electric motors $3,571 $20,087 $2,851
44,565
kWh
$720
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,563 $459 $1,227
19,196
kWh
$336
-
kW-mo/yr
- - -
04 2.7141: Lower light fixtures in high ceiling areas $3,021 $21,693 $1,760
27,469
kWh
$484
-
kW-mo/yr
- $89 $688
05 2.7141: Lower light fixtures in high ceiling areas $505 $1,420 $262
4,100
kWh
$23
-
kW-mo/yr
- $89 $131
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,547 $400 $1,216
18,982
kWh
$331
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $12,871 $44,059 $7,316
114,312
kWh
$1,894
-
kW-mo/yr
$2,664
-
MMBtu
$178 $819
TOTAL IMPLEMENTED $5,774 $859 $2,443
38,178
kWh
$667
-
kW-mo/yr
$2,664
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs