| Assessment Year | 2003 |
|---|---|
| Principal Product | Corrugated Paperboard |
| NAICS | 322211: Corrugated and Solid Fiber Box Manufacturing |
| SIC | 2653: Corrugated and Solid Fiber Boxes |
| Sales Range | $10 M to 50M |
| # of Employees | 65 |
| Plant Area |
150,000
ft2
|
| Annual Production | 850,000,000
thousand feet
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $141,146 | 2,238,763 |
kWh
|
$0.063 |
| Electricity Demand | $19,061 | 5,236 |
kW-mo/yr
|
$3.64 |
| Electricity Fees | $9,499 | - |
|
- |
| Natural Gas | $148,045 | 42,908 |
MMBtu
|
$3.45 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $60,296 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,011 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $845 | $2,361 |
$515
7,666
kWh
|
$129
-
kW-mo/yr
|
- | - | - | - | $201 | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,371 | $2,900 |
$5,745
85,714
kWh
|
$626
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.2136: Install / repair insulation on steam lines | $571 | $863 | - | - |
$571
-
MMBtu
|
- | - | - | - | |
| 04 | 2.2136: Install / repair insulation on steam lines | $720 | $1,265 | - | - |
$720
-
MMBtu
|
- | - | - | - | |
| 05 | 2.2136: Install / repair insulation on steam lines | $417 | $454 | - | - |
$417
-
MMBtu
|
- | - | - | - | |
| 06 | 2.5111: Convert from indirect to direct fired systems | $9,243 | $61,200 | - | - |
$9,243
-
MMBtu
|
- | - | - | - | |
| 07 | 2.2135: Repair and eliminate steam leaks | $5,069 | $2,100 | - | - |
$5,069
-
MMBtu
|
- | - | - | - | |
| 08 | 3.1192: Reduce scrap production | $130 | - | - | - | - | - | - | $130 | - | |
| 09 | 4.447: Automate payroll system | $36,930 | $11,045 | - | - | - | $14,466 | $22,464 | - | - | |
| TOTAL RECOMMENDED | $60,296 | $82,188 |
$6,260
93,380
kWh
|
$755
-
kW-mo/yr
|
$16,020
-
MMBtu
|
$14,466 | $22,464 | $130 | $201 | ||
| TOTAL IMPLEMENTED | $12,011 | $5,863 |
$5,745
85,714
kWh
|
$626
-
kW-mo/yr
|
$5,640
-
MMBtu
|
- | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs