| Assessment Year | 2002 |
|---|---|
| Principal Product | Extruded Aluminum Parts |
| NAICS |
n/a
|
| SIC | 3354: Aluminum Extruded Products |
| Sales Range | $10 M to 50M |
| # of Employees | 160 |
| Plant Area |
155,000
ft2
|
| Annual Production | 30,797,532
lb
|
| Production Hrs. Annual | 7,038
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $574,016 | 10,972,000 |
kWh
|
$0.052 |
| Electricity Demand | $229,538 | 22,861 |
kW-mo/yr
|
$10.04 |
| Natural Gas | $444,664 | 63,257 |
MMBtu
|
$7.03 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $374,027 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $203,980 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,248 | $47,200 |
$12,060
268,007
kWh
|
$4,511
-
kW-mo/yr
|
- | - | $(-929.0) | - | $(-394.0) | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,379 | $23,767 |
$5,385
119,668
kWh
|
$1,998
-
kW-mo/yr
|
- | - | $314 | - | $682 | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $13,978 | $3,100 |
$10,174
226,080
kWh
|
$3,804
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $1,817 | - |
$1,323
29,402
kWh
|
$494
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 2.6218: Turn off equipment when not in use | $5,341 | - |
$3,848
85,512
kWh
|
$1,493
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.6218: Turn off equipment when not in use | $3,923 | $5,500 |
$2,581
57,352
kWh
|
$1,342
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 2.1133: Adjust burners for efficient operation | $10,651 | $2,640 | - | - |
$10,651
-
MMBtu
|
- | - | - | - | - | |
| 08 | 2.2514: Cover open tanks | $18,222 | $3,181 | - | - |
$18,222
-
MMBtu
|
- | - | - | - | - | |
| 09 | 2.2511: Insulate bare equipment | $1,281 | $756 | - | - |
$1,281
-
MMBtu
|
- | - | - | - | - | |
| 10 | 2.2511: Insulate bare equipment | $2,271 | $7,328 | - | - |
$2,271
-
MMBtu
|
- | - | - | - | - | |
| 11 | 2.2511: Insulate bare equipment | $10,938 | $7,035 | - | - |
$10,938
-
MMBtu
|
- | - | - | - | - | |
| 12 | 2.2511: Insulate bare equipment | $2,981 | $2,477 | - | - |
$2,981
-
MMBtu
|
- | - | - | - | - | |
| 13 | 2.2414: Use waste heat from hot flue gases to preheat | $3,761 | $8,173 | - | - |
$3,761
-
MMBtu
|
- | - | - | - | - | |
| 14 | 2.2135: Repair and eliminate steam leaks | $471 | $225 | - | - |
$471
-
MMBtu
|
- | - | - | - | - | |
| 15 | 3.1242: Allow drainage before withdrawing object | $10,813 | - | - | - | - | - | - | - | $10,813 | - | |
| 16 | 3.7197: Use ultrasonic cleaning | $21,427 | $33,000 | - | - | - |
$4,800
-
lb
|
- | - | $16,536 |
$91
-
Tgal
|
|
| 17 | 3.7224: Use pumps and piping to decrease the frequency of spillage during material transfer | $81,120 | $370,000 | - | - | - | - | - | - | $81,120 | - | |
| 18 | 4.447: Automate payroll system | $97,419 | $9,377 | - | - | - | - | $35,301 | $62,118 | - | - | |
| 19 | 4.426: Modify workload | $63,986 | $46,300 | - | - | - | - | - | $63,986 | - | - | |
| TOTAL RECOMMENDED | $374,027 | $570,059 |
$35,371
786,021
kWh
|
$13,642
-
kW-mo/yr
|
$50,576
-
MMBtu
|
$4,800
-
lb
|
$34,686 | $126,104 | $108,757 |
$91
-
Tgal
|
||
| TOTAL IMPLEMENTED | $203,980 | $398,007 |
$14,078
312,834
kWh
|
$5,640
-
kW-mo/yr
|
$5,723
-
MMBtu
|
- | $35,301 | $62,118 | $81,120 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs