ITAC Assessment: IC0007
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ITAC Assessment: IC0007
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Assessment Year 2001
Principal Product Teflon Coated Products
NAICS
n/a
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 50
Plant Area 28,000
ft2
Annual Production 250,000,000
pieces
Production Hrs. Annual 5,486
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $46,353 1,340,858
kWh
Electricity Demand $51,881 4,257
kW-mo/yr
Electricity Fees $12,948 -
Natural Gas $67,322 10,036
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $84,092 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $55,116

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,050 $2,125 $9,109
260,286
kWh
$6,941
-
kW-mo/yr
- - - -
02 2.2437: Recover waste heat from equipment $10,195 $25,250 - - $10,195
-
MMBtu
- - -
03 2.7224: Reduce space conditioning during non-working hours $3,066 $195 - - $3,066
-
MMBtu
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,387 $18,965 $1,808
51,663
kWh
$1,579
-
kW-mo/yr
- - - -
05 2.7135: Install occupancy sensors $94 $372 $39
1,106
kWh
$55
-
kW-mo/yr
- - - -
06 3.5316: Contract a wood pallet recycling company $6,200 $1,800 - - - $6,200
-
lb
- -
07 4.114: Add/modify equipment to improve drying process $9,100 $35,000 - - - - $9,100 -
08 4.521: Clear and rent existing space $36,000 $4,400 - - - - - $36,000
TOTAL RECOMMENDED $84,092 $88,107 $10,956
313,055
kWh
$8,575
-
kW-mo/yr
$13,261
-
MMBtu
$6,200
-
lb
$9,100 $36,000
TOTAL IMPLEMENTED $55,116 $6,720 $9,109
260,286
kWh
$6,941
-
kW-mo/yr
$3,066
-
MMBtu
- - $36,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs