ITAC Assessment: IA0407
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ITAC Assessment: IA0407
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Assessment Year 2007
Principal Product Insulated Galss
NAICS 327211: Flat Glass Manufacturing
SIC 3211: Flat Glass
Sales Range $100
M
to 500
M
# of Employees 500
Plant Area 586,400
ft2
Annual Production 6,411,849
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $958,853 24,689,567
kWh
Electricity Demand $639,706 64,212
kW-mo/yr
Natural Gas $368,436 39,020
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $180,107 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,924

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $132,474 $185,735 $93,936
2,414,805
kWh
$38,538
-
kW-mo/yr
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,098 $4,794 $1,487
38,234
kWh
$611
-
kW-mo/yr
03 2.7142: Utilize higher efficiency lamps and/or ballasts $25,719 $38,791 $17,234
443,040
kWh
$8,485
-
kW-mo/yr
04 2.7135: Install occupancy sensors $3,657 $4,543 $3,657
93,952
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,366 $1,000 $5,808
149,281
kWh
$3,558
-
kW-mo/yr
06 2.4133: Use most efficient type of electric motors $1,084 $12,025 $727
18,684
kWh
$357
-
kW-mo/yr
07 2.4239: Eliminate or reduce compressed air usage $5,709 $16,692 $3,825
98,338
kWh
$1,884
-
kW-mo/yr
TOTAL RECOMMENDED $180,107 $263,580 $126,674
3,256,334
kWh
$53,433
-
kW-mo/yr
TOTAL IMPLEMENTED $41,924 $61,153 $28,913
743,191
kWh
$13,011
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs