ITAC Assessment: IA0366
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ITAC Assessment: IA0366
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Assessment Year 2005
Principal Product Architectural Flush Wood Doors
NAICS 321911: Wood Window and Door Manufacturing
SIC 2431: Millwork
Sales Range $10
M
to 50
M
# of Employees 193
Plant Area 146,000
ft2
Annual Production 350,000
ton
Production Hrs. Annual 4,160
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $107,243 3,516,585
kWh
Electricity Demand $125,331 9,816
kW-mo/yr
Electricity Fees $12,362 -
Natural Gas $182,659 24,617
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $223,733 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,699

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $623 $72 $360
12,480
kWh
$263
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,055 $307 $1,189
41,230
kWh
$866
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $8,172 $19,200 $4,720
163,904
kWh
$3,452
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $281 $539 $281
9,735
kWh
- - - -
05 4.111: Add equipment/ operators to reduce production bottleneck $182,520 $28,170 - - - - $182,520
06 3.6193: Install equipment (eg compactor) to reduce disposal costs $25,383 $83,500 - - - $25,383 -
07 3.4151: Minimize water usage $4,699 $20 - - $4,699
-
Tgal
- -
TOTAL RECOMMENDED $223,733 $131,808 $6,550
227,349
kWh
$4,581
-
kW-mo/yr
$4,699
-
Tgal
$25,383 $182,520
TOTAL IMPLEMENTED $4,699 $20 - - $4,699
-
Tgal
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Consumption Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs