| Assessment Year | 2004 | 
|---|---|
| Principal Product | Pork Products | 
| NAICS | 112210: Hog and Pig Farming | 
| SIC | 2013: Sausages and Other Prepared Meat Products | 
| Sales Range | $50 M  to 100M  | 
    
| # of Employees | 140 | 
| Plant Area | 
                            70,000
                 
ft2
 
                     | 
    
| Annual Production | 750,000
             
pieces
 
         | 
    
| Production Hrs. Annual | 2,860
             
hrs
 
         | 
    
| Location (State) | Iowa | 
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $119,153 | 4,172,000 | 
             
kWh
 
         | 
        $0.029 | 
| Electricity Demand | $89,078 | 9,408 | 
             
kW-mo/yr
 
         | 
        $9.47 | 
| Electricity Fees | $16,557 | - | 
             | 
        - | 
| Natural Gas | $313,075 | 61,187 | 
             
MMBtu
 
         | 
        $5.12 | 
| LPG | $18,745 | 3,671 | 
             
MMBtu
 
         | 
        $5.11 | 
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $56,596 | 
             See individual recommendations below 
            *Non-energy impacts included in savings.
         | 
    ||
| IMPLEMENTED SAVINGS* | $53,651 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | 
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1241: Reduce excessive boiler blowdown | $3,854 | $4,300 | - | - | 
                        $3,261
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                $593 | |
| 02 | 2.2414: Use waste heat from hot flue gases to preheat | $17,930 | $20,000 | - | - | 
                        $17,930
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                - | |
| 03 | 2.1224: Replace boiler | $27,684 | $150,000 | - | - | 
                        $27,684
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                - | |
| 04 | 2.4133: Use most efficient type of electric motors | $199 | $80 | 
                        $102
                                                     3,528
                                 
                                            
kWh
 
                             | 
                                                                                
                        $97
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| 05 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $499 | $400 | 
                        $289
                                                     7,235
                                 
                                            
kWh
 
                             | 
                                                                                
                        $210
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,139 | $1,364 | 
                        $1,312
                                                     45,171
                                 
                                            
kWh
 
                             | 
                                                                                
                        $827
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,346 | $1,197 | 
                        $718
                                                     24,764
                                 
                                            
kWh
 
                             | 
                                                                                
                        $628
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| 08 | 2.7135: Install occupancy sensors | $906 | $7,407 | 
                        $906
                                                     31,198
                                 
                                            
kWh
 
                             | 
                                                                                - | - | - | |
| 09 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,039 | $7,405 | 
                        $1,161
                                                     40,040
                                 
                                            
kWh
 
                             | 
                                                                                
                        $878
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                - | - | |
| TOTAL RECOMMENDED | $56,596 | $192,153 | 
                        $4,488
                                                     151,936
                                 
                                            
kWh
 
                             | 
                                                                                
                        $2,640
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                
                        $48,875
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                $593 | ||
| TOTAL IMPLEMENTED | $53,651 | $177,341 | 
                        $2,421
                                                     80,698
                                 
                                            
kWh
 
                             | 
                                                                                
                        $1,762
                                                     -
                                 
                                            
kW-mo/yr
 
                             | 
                                                                                
                        $48,875
                                                     -
                                 
                                            
MMBtu
 
                             | 
                                                                                $593 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs