ITAC Assessment: IA0209
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ITAC Assessment: IA0209
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Assessment Year 1998
Principal Product liquid and bulk materials trailors
NAICS
n/a
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 250,000
ft2
Annual Production 520
pieces
Production Hrs. Annual 5,460
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $119,932 4,583,822
kWh
Electricity Demand $118,023 17,628
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $246,905 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,601

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings By-product Production Savings Increase in Production Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,970 $3,670 $932
35,756
kWh
$1,038
-
kW-mo/yr
- - - - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,774 $871 $1,293
49,531
kWh
$1,481
-
kW-mo/yr
- - - - - - -
03 2.7135: Install occupancy sensors $530 $399 $530
20,223
kWh
- - - - - - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $255 $50 $30
1,172
kWh
$225
-
kW-mo/yr
- - - - - - -
05 3.2123: Convert to high volume low pressure (hvlp) paint guns $68,734 $2,250 - - - $321
-
lb
- $68,413 - - -
06 3.5315: Lease / purchase baler; sell cardboard to recycler $6,857 $7,990 - - $4,943
-
lb
- $(-396.0) - - $2,310 -
07 4.111: Add equipment/ operators to reduce production bottleneck $115,785 $151,000 - $137
-
kW-mo/yr
- - $32,448 - - - $83,200
08 4.121: Maintain clean conditions before painting $50,000 $47,669 - - - - - - $50,000 - -
TOTAL RECOMMENDED $246,905 $213,899 $2,785
106,682
kWh
$2,881
-
kW-mo/yr
$4,943
-
lb
$321
-
lb
$32,052 $68,413 $50,000 $2,310 $83,200
TOTAL IMPLEMENTED $11,601 $12,531 $2,225
85,287
kWh
$2,519
-
kW-mo/yr
$4,943
-
lb
- $(-396.0) - - $2,310 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Solid Waste (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings By-product Production Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs