ITAC Assessment: IA0117
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ITAC Assessment: IA0117
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Assessment Year 1995
Principal Product steel castings
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 275,000
ft2
Annual Production 13,000
ton
Production Hrs. Annual 3,960
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $889,936 23,043,670
kWh
Natural Gas $643,314 225,373
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $93,596 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,116

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7314: Reduce ventilation air $56,609 $143,578 - $56,609
-
MMBtu
02 2.4238: Do not use compressed air for personal cooling $15,769 $1,500 $15,769
408,265
kWh
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,328 $212 $10,328
267,292
kWh
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,102 $75 $2,102
54,513
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $6,256 $2,781 $6,256
162,075
kWh
-
06 2.4133: Use most efficient type of electric motors $2,532 $3,975 $2,532
65,651
kWh
-
TOTAL RECOMMENDED $93,596 $152,121 $36,987
957,796
kWh
$56,609
-
MMBtu
TOTAL IMPLEMENTED $19,116 $6,968 $19,116
495,018
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs