ITAC Assessment: HO0206
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ITAC Assessment: HO0206
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Assessment Year 1999
Principal Product Molded Plastic Parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 85
Plant Area 75,000
ft2
Annual Production 2,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) New York

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $91,366 1,183,470
kWh
Electricity Demand $40,575 4,909
kW-mo/yr
Electricity Fees $5,874 -
Natural Gas $65,412 9,482
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $74,083 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,193

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $20,885 $30,185 $16,850
218,347
kWh
$4,035
-
kW-mo/yr
- - -
02 2.7135: Install occupancy sensors $4,615 $4,800 $4,615
59,789
kWh
- - - -
03 2.4133: Use most efficient type of electric motors $490 $4,370 $490
25,498
kWh
- - - -
04 2.2511: Insulate bare equipment $2,390 $2,840 - - $2,390
-
MMBtu
- -
05 4.423: Move product using mechanical means $1,560 $500 - - - - $1,560
06 4.321: Optimize production lot sizes and inventories $2,925 $5,600 - - - - $2,925
07 4.515: Install shelves / racks to utilize unused space $7,800 $32,000 - - - - $7,800
08 4.445: Install equipment to move product $12,480 $35,677 - - - - $12,480
09 4.623: Employ modular jigs to reduce process set-up time $1,680 $3,200 - - - - $1,680
10 4.445: Install equipment to move product $4,155 $7,500 - - - - $4,155
11 4.111: Add equipment/ operators to reduce production bottleneck $11,700 $30,000 - - - - $11,700
12 3.1191: Change procedures / equipment / operating conditions $3,403 - - - - $3,403 -
TOTAL RECOMMENDED $74,083 $156,672 $21,955
303,634
kWh
$4,035
-
kW-mo/yr
$2,390
-
MMBtu
$3,403 $42,300
TOTAL IMPLEMENTED $40,193 $73,025 $16,850
218,347
kWh
$4,035
-
kW-mo/yr
$2,390
-
MMBtu
$3,403 $13,515
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs