ITAC Assessment: DL0118
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ITAC Assessment: DL0118
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Assessment Year 2013
Principal Product Rigid Plastics
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 180,000
ft2
Annual Production 26,600,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $966,000 13,500,582
kWh
Natural Gas $196,000 40,700
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $116,566 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $58,404

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2511: Insulate bare equipment $13,600 $800 $5,600
78,000
kWh
$8,000
-
MMBtu
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $27,600 $16,500 $27,600
386,000
kWh
-
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $21,500 $349,314 $21,500
300,000
kWh
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,300 $3,000 $14,300
200,000
kWh
-
05 2.7226: Use computer programs to optimize hvac performance $5,900 $300 - $5,900
-
MMBtu
06 2.7226: Use computer programs to optimize hvac performance $6,500 - $6,500
96,000
kWh
-
07 2.2136: Install / repair insulation on steam lines $4,362 $4,680 - $4,362
-
MMBtu
08 2.2511: Insulate bare equipment $2,400 $330 - $2,400
-
MMBtu
09 2.7142: Utilize higher efficiency lamps and/or ballasts $12,504 $20,000 $12,504
174,636
kWh
-
10 2.7135: Install occupancy sensors $3,600 $1,000 $3,600
50,200
kWh
-
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,300 $700 $4,300
69,000
kWh
-
TOTAL RECOMMENDED $116,566 $396,624 $95,904
1,353,836
kWh
$20,662
-
MMBtu
TOTAL IMPLEMENTED $58,404 $373,314 $58,404
820,836
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs