ITAC Assessment: CO0573
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ITAC Assessment: CO0573
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Assessment Year 2005
Principal Product Coated silicon wafers
NAICS 334413: Semiconductor and Related Device Manufacturing
SIC 3674: Semiconductors and Related Devices
Sales Range less than $500
k
# of Employees 400
Plant Area 80,000
ft2
Annual Production 1,800,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) New Mexico

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $882,286 23,011,200
kWh
Electricity Demand $338,777 36,288
kW-mo/yr
Electricity Fees $68,848 -
Natural Gas $172,471 22,293
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $157,901 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,051

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust $99,230 $295,000 $70,020
1,805,800
kWh
$29,210
-
kW-mo/yr
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,040 $1,030 $5,030
130,700
kWh
$2,010
-
kW-mo/yr
- - -
03 2.4133: Use most efficient type of electric motors $961 $752 $687
17,858
kWh
$274
-
kW-mo/yr
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $520 $2,950 $370
9,600
kWh
$150
-
kW-mo/yr
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $500 $780 $350
9,200
kWh
$150
-
kW-mo/yr
- - -
06 2.9112: Use solar heat to heat water $28,910 $121,820 - - $28,910
-
MMBtu
- -
07 2.7135: Install occupancy sensors $8,750 $4,790 $6,170
166,900
kWh
$2,010
-
kW-mo/yr
- $250 $320
08 2.7142: Utilize higher efficiency lamps and/or ballasts $3,930 $13,186 $3,003
77,801
kWh
$1,229
-
kW-mo/yr
- - $(-302.0)
09 2.2515: Use optimum thickness insulation $3,590 $5,150 - - $3,590
-
MMBtu
- -
10 2.7124: Make a practice of turning off lights when not needed $1,530 - $1,010
26,700
kWh
$440
-
kW-mo/yr
- $30 $50
11 2.7425: Clean or color roof to reduce solar load $1,340 - $1,340
27,300
kWh
- - - -
12 2.9113: Use solar heat for heat $730 $1,400 $730
15,000
kWh
- - - -
13 2.2437: Recover waste heat from equipment $530 $1,600 $490
12,700
kWh
$40
-
kW-mo/yr
- - -
14 2.9111: Use solar heat to heat make-up air $340 $3,400 - - $340
-
MMBtu
- -
TOTAL RECOMMENDED $157,901 $451,858 $89,200
2,299,559
kWh
$35,513
-
kW-mo/yr
$32,840
-
MMBtu
$280 $68
TOTAL IMPLEMENTED $24,051 $20,538 $17,590
456,459
kWh
$6,113
-
kW-mo/yr
- $280 $68
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs