| Assessment Year | 2010 |
|---|---|
| Principal Product | High Temperature Refractories |
| NAICS | 327120: Clay Building Material and Refractories Manufacturing |
| SIC | 3255: Clay Refractories |
| Sales Range | $1 M to 5M |
| # of Employees | 16 |
| Plant Area |
66,000
ft2
|
| Annual Production | 1,980,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $29,505 | 740,773 |
kWh
|
$0.040 |
| Electricity Demand | $12,525 | 3,148 |
kW-mo/yr
|
$3.98 |
| Electricity Fees | $8,765 | - |
|
- |
| Natural Gas | $355,079 | 60,457 |
MMBtu
|
$5.87 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $220,598 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $9,134 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $170,550 | $385,000 | - | - |
$170,550
-
MMBtu
|
- | - | |
| 02 | 2.1133: Adjust burners for efficient operation | $30,111 | $95,000 | - | - |
$30,111
-
MMBtu
|
- | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $8,459 | $4,240 | - | - |
$8,459
-
MMBtu
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,884 | $8,376 |
$5,337
135,018
kWh
|
$547
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $3,157 | $4,910 |
$2,505
62,948
kWh
|
$652
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $675 | $825 |
$596
14,982
kWh
|
$79
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $600 | $1,670 |
$475
11,923
kWh
|
$125
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $596 | $10 |
$420
10,539
kWh
|
$176
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $326 | $350 |
$159
3,995
kWh
|
$21
-
kW-mo/yr
|
- | $50 | $96 | |
| 10 | 2.7134: Use photocell controls | $240 | $300 |
$173
4,346
kWh
|
$67
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $220,598 | $500,681 |
$9,665
243,751
kWh
|
$1,667
-
kW-mo/yr
|
$209,120
-
MMBtu
|
$50 | $96 | ||
| TOTAL IMPLEMENTED | $9,134 | $5,065 |
$596
14,982
kWh
|
$79
-
kW-mo/yr
|
$8,459
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs