ITAC Assessment: BD0283
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ITAC Assessment: BD0283
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Assessment Year 2005
Principal Product Finished Rubber Hose
NAICS 333922: Conveyor and Conveying Equipment Manufacturing
SIC 3535: Conveyors and Conveying Equipment
Sales Range $10
M
to 50
M
# of Employees 103
Plant Area 130,000
ft2
Annual Production 250,000,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $59,292 877,256
kWh
Electricity Demand $11,034 4,482
kW-mo/yr
Natural Gas $7,531 11,944
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,212 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,094

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings
01 2.2531: Re-size charging openings or add movable cover or door $5,694 $3,003 - - $5,694
-
MMBtu
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,780 $602 $3,948
58,406
kWh
$832
-
kW-mo/yr
- - - -
03 2.7243: Improve air circulation with destratification fans / other methods $2,828 $2 - - $2,828
-
MMBtu
- - -
04 2.7231: Use radiant heater for spot heating $2,160 $361 - - $2,160
-
MMBtu
- - -
05 2.7135: Install occupancy sensors $1,700 $851 $873
12,920
kWh
$827
-
kW-mo/yr
- - - -
06 2.7134: Use photocell controls $1,499 $5 $1,244
18,408
kWh
$255
-
kW-mo/yr
- - - -
07 2.3191: Use demand controller or load shedder $1,269 $400 $709
10,483
kWh
$560
-
kW-mo/yr
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $709 $500 $586
8,668
kWh
$123
-
kW-mo/yr
- - - -
09 2.2531: Re-size charging openings or add movable cover or door $352 - - - $352
-
MMBtu
- - -
10 3.5217: Reuse / recycle/ sell paper products $542 $176 - - - - $542
-
gal
-
11 3.4151: Minimize water usage $495 - - - - $495
-
Tgal
- -
12 4.441: Install automatic packing equipment $31,608 $15 - - - - - $31,608
13 4.447: Automate payroll system $4,576 $502 - - - - - $4,576
TOTAL RECOMMENDED $58,212 $6,417 $7,360
108,885
kWh
$2,597
-
kW-mo/yr
$11,034
-
MMBtu
$495
-
Tgal
$542
-
gal
$36,184
TOTAL IMPLEMENTED $13,094 $4,932 $2,168
32,071
kWh
$1,510
-
kW-mo/yr
$8,874
-
MMBtu
- $542
-
gal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs