| Assessment Year | 2002 |
|---|---|
| Principal Product | Industrial Metal Fasteners |
| NAICS |
n/a
|
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $10 M to 50M |
| # of Employees | 128 |
| Plant Area |
500,000
ft2
|
| Annual Production | 450,000,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $293,971 | 8,294,040 |
kWh
|
$0.035 |
| Electricity Demand | $203,299 | 18,554 |
kW-mo/yr
|
$10.96 |
| Electricity Fees | $360 | - |
|
- |
| Natural Gas | $737,628 | 118,486 |
MMBtu
|
$6.23 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $171,285 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $90,110 | $47,000 | - | - |
$90,110
-
MMBtu
|
- | - | - | - | |
| 02 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $10,572 | $25,000 | - | - |
$10,572
-
MMBtu
|
- | - | - | - | |
| 03 | 2.1222: Install turbulators | $7,093 | $1,200 | - | - |
$7,093
-
MMBtu
|
- | - | - | - | |
| 04 | 2.4314: Use synthetic lubricant | $6,166 | $3,000 |
$3,257
91,993
kWh
|
$2,909
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.4133: Use most efficient type of electric motors | $5,720 | $14,230 |
$3,395
95,911
kWh
|
$2,325
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.1213: Direct warmest air to combustion intake | $4,357 | $6,000 | - | - |
$4,357
-
MMBtu
|
- | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,945 | $2,300 |
$1,028
29,079
kWh
|
$917
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.7135: Install occupancy sensors | $1,490 | $1,350 |
$405
11,423
kWh
|
$1,085
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,068 | $2,150 |
$518
14,640
kWh
|
$218
-
kW-mo/yr
|
- | - | - | - | $332 | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $550 | $540 |
$212
5,992
kWh
|
$90
-
kW-mo/yr
|
- | - | - | - | $248 | |
| 11 | 3.3131: Use evaporation to concentrate material | $27,967 | $10,000 | - | - | - | - |
$27,967
-
gal
|
- | - | |
| 12 | 3.4115: Recover and reuse cooling water | $3,392 | $12,000 | - | - | - |
$3,392
-
Tgal
|
- | - | - | |
| 13 | 4.821: Pay bills on time to avoid late fees | $10,555 | - | - | - | - | - | - | $10,555 | - | |
| 14 | 3.5316: Contract a wood pallet recycling company | $300 | $500 | - | - | - | - | - | - | $300 | |
| TOTAL RECOMMENDED | $171,285 | $125,270 |
$8,815
249,038
kWh
|
$7,544
-
kW-mo/yr
|
$112,132
-
MMBtu
|
$3,392
-
Tgal
|
$27,967
-
gal
|
$10,555 | $880 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs