ITAC Assessment: BD0179
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ITAC Assessment: BD0179
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Assessment Year 2001
Principal Product Aluminum Castings
NAICS
n/a
SIC 3365: Aluminum Foundries
Sales Range $5
M
to 10
M
# of Employees 65
Plant Area 44,000
ft2
Annual Production 36,100
pieces
Production Hrs. Annual 2,652
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $58,946 1,313,599
kWh
Electricity Demand $41,160 3,383
kW-mo/yr
Electricity Fees $661 -
Natural Gas $128,355 28,844
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,758 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,959 $17,490 $2,175
48,359
kWh
$2,668
-
kW-mo/yr
- - $116 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,928 $1,500 $1,316
29,308
kWh
$1,612
-
kW-mo/yr
- - - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $761 $1,861 $342
7,620
kWh
$419
-
kW-mo/yr
- - - -
04 2.7135: Install occupancy sensors $747 $750 $336
7,620
kWh
$411
-
kW-mo/yr
- - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $416 - $187
4,103
kWh
$229
-
kW-mo/yr
- - - -
06 2.4133: Use most efficient type of electric motors $386 $860 $200
4,396
kWh
$186
-
kW-mo/yr
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $240 $225 $105
2,345
kWh
$39
-
kW-mo/yr
- - $96 -
08 3.5315: Lease / purchase baler; sell cardboard to recycler $12,402 $500 - - - $12,402
-
lb
- -
09 3.5217: Reuse / recycle/ sell paper products $1,966 $500 - - - $1,966
-
lb
- -
10 3.4154: Eliminate leaks in water lines and valves $268 $250 - - $268
-
Tgal
- - -
11 3.4151: Minimize water usage $188 $575 - - $188
-
Tgal
- - -
12 4.821: Pay bills on time to avoid late fees $497 - - - - - - $497
TOTAL RECOMMENDED $25,758 $24,511 $4,661
103,751
kWh
$5,564
-
kW-mo/yr
$456
-
Tgal
$14,368
-
lb
$212 $497
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings One-time Revenue or Avoided Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs