| Assessment Year | 2000 |
|---|---|
| Principal Product | Bulk Handling Material |
| NAICS |
n/a
|
| SIC | 3531: Construction Machinery and Equipment |
| Sales Range | $10 M to 50M |
| # of Employees | 300 |
| Plant Area |
137,000
ft2
|
| Annual Production | 4,000,000
units
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $131,795 | 3,500,000 |
kWh
|
$0.038 |
| Electricity Demand | $106,414 | 9,336 |
kW-mo/yr
|
$11.40 |
| Electricity Fees | $6,247 | - |
|
- |
| Natural Gas | $19,583 | 4,282 |
MMBtu
|
$4.57 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $48,242 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $10,551 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Wood Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $2,719 | - | - | - |
$2,719
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.4314: Use synthetic lubricant | $512 | $100 |
$324
8,499
kWh
|
$188
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $414 | $400 |
$262
7,034
kWh
|
$152
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $357 | $120 |
$223
5,862
kWh
|
$134
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 05 | 3.2121: Convert to electrostatic powder coating | $29,527 | $42,000 | - | - | - | - | - |
$29,527
-
gal
|
- | - | |
| 06 | 3.3131: Use evaporation to concentrate material | $7,564 | $200 |
$164
4,396
kWh
|
- | - | - |
$6,300
-
Tgal
|
- | - | $1,100 | |
| 07 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $1,652 | $1,000 | - | - | - |
$1,652
-
MMBtu
|
- | - | - | - | |
| 08 | 4.111: Add equipment/ operators to reduce production bottleneck | $4,576 | $1,500 | - | - | - | - | - | - | - | $4,576 | |
| 09 | 4.821: Pay bills on time to avoid late fees | $921 | - | - | - | - | - | - | - | $921 | - | |
| TOTAL RECOMMENDED | $48,242 | $45,320 |
$973
25,791
kWh
|
$474
-
kW-mo/yr
|
$2,719
-
MMBtu
|
$1,652
-
MMBtu
|
$6,300
-
Tgal
|
$29,527
-
gal
|
$921 | $5,676 | ||
| TOTAL IMPLEMENTED | $10,551 | $1,600 |
$426
11,430
kWh
|
$152
-
kW-mo/yr
|
- |
$1,652
-
MMBtu
|
$6,300
-
Tgal
|
- | $921 | $1,100 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Wood Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs