ITAC Assessment: BD0159
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ITAC Assessment: BD0159
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Assessment Year 2000
Principal Product Bulk Handling Material
NAICS
n/a
SIC 3531: Construction Machinery and Equipment
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 137,000
ft2
Annual Production 4,000,000
units
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $131,795 3,500,000
kWh
Electricity Demand $106,414 9,336
kW-mo/yr
Electricity Fees $6,247 -
Natural Gas $19,583 4,282
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $48,242 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,551

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Wood Savings Water Disposal Savings Other Liquid (non-haz) Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
01 2.6218: Turn off equipment when not in use $2,719 - - - $2,719
-
MMBtu
- - - - -
02 2.4314: Use synthetic lubricant $512 $100 $324
8,499
kWh
$188
-
kW-mo/yr
- - - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $414 $400 $262
7,034
kWh
$152
-
kW-mo/yr
- - - - - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $357 $120 $223
5,862
kWh
$134
-
kW-mo/yr
- - - - - -
05 3.2121: Convert to electrostatic powder coating $29,527 $42,000 - - - - - $29,527
-
gal
- -
06 3.3131: Use evaporation to concentrate material $7,564 $200 $164
4,396
kWh
- - - $6,300
-
Tgal
- - $1,100
07 3.5315: Lease / purchase baler; sell cardboard to recycler $1,652 $1,000 - - - $1,652
-
MMBtu
- - - -
08 4.111: Add equipment/ operators to reduce production bottleneck $4,576 $1,500 - - - - - - - $4,576
09 4.821: Pay bills on time to avoid late fees $921 - - - - - - - $921 -
TOTAL RECOMMENDED $48,242 $45,320 $973
25,791
kWh
$474
-
kW-mo/yr
$2,719
-
MMBtu
$1,652
-
MMBtu
$6,300
-
Tgal
$29,527
-
gal
$921 $5,676
TOTAL IMPLEMENTED $10,551 $1,600 $426
11,430
kWh
$152
-
kW-mo/yr
- $1,652
-
MMBtu
$6,300
-
Tgal
- $921 $1,100
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Wood Savings Water Disposal Savings Other Liquid (non-haz) Savings Administrative Changes Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs