| Assessment Year | 1999 |
|---|---|
| Principal Product | Metal Fasteners |
| NAICS |
n/a
|
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $50 M to 100M |
| # of Employees | 300 |
| Plant Area |
143,000
ft2
|
| Annual Production | 13,700,000
lb
|
| Production Hrs. Annual | 6,032
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $521,027 | 7,371,923 |
kWh
|
$0.071 |
| Electricity Demand | $226,327 | 16,022 |
kW-mo/yr
|
$14.13 |
| Electricity Fees | $1,934 | - |
|
- |
| Natural Gas | $35,348 | 11,526 |
MMBtu
|
$3.07 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $103,504 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $31,033 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $15,947 | $28,000 |
$10,395
261,723
kWh
|
$5,552
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.4314: Use synthetic lubricant | $7,711 | $2,400 |
$4,515
113,716
kWh
|
$3,196
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $5,947 | $4,800 |
$3,877
97,597
kWh
|
$2,070
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $3,316 | - |
$1,941
48,945
kWh
|
$1,375
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $2,135 | $1,200 |
$2,013
50,996
kWh
|
$793
-
kW-mo/yr
|
$(-671.0)
-
MMBtu
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $1,586 | $750 |
$882
22,274
kWh
|
$704
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $630 | $545 |
$286
7,327
kWh
|
$344
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $275 | $410 |
$185
4,689
kWh
|
$90
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 3.5112: Reprocess spent oils on site for re-use | $7,003 | $5,500 | - | - | - | - |
$7,003
-
lb
|
- | |
| 10 | 3.4111: Use closed cycle process to minimize waste water production | $3,154 | $9,500 |
$(-397.0)
(-9,965)
kWh
|
$(-346.0)
-
kW-mo/yr
|
- |
$3,897
-
Tgal
|
- | - | |
| 11 | 4.122: Develop standard procedures to improve internal yields | $55,272 | $5,000 | - | - | - | - |
$55,272
-
lb
|
- | |
| 12 | 4.131: Modify process to reduce material use/cost | $528 | $250 | - | - | - | - | - | $528 | |
| TOTAL RECOMMENDED | $103,504 | $58,355 |
$23,697
597,302
kWh
|
$13,778
-
kW-mo/yr
|
$(-671.0)
-
MMBtu
|
$3,897
-
Tgal
|
$62,275
-
lb
|
$528 | ||
| TOTAL IMPLEMENTED | $31,033 | $40,855 |
$16,925
426,435
kWh
|
$10,211
-
kW-mo/yr
|
- |
$3,897
-
Tgal
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs