| Assessment Year | 1997 |
|---|---|
| Principal Product | Steel Balls |
| NAICS |
n/a
|
| SIC | 3315: Steel Wiredrawing and Steel Nails and Spikes |
| Sales Range | $10 M to 50M |
| # of Employees | 99 |
| Plant Area |
83,500
ft2
|
| Annual Production | 6,240
ton
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $255,596 | 6,671,161 |
kWh
|
$0.038 |
| Electricity Demand | $65,308 | 15,661 |
kW-mo/yr
|
$4.17 |
| Electricity Fees | $9,998 | - |
|
- |
| Natural Gas | $117,554 | 33,967 |
MMBtu
|
$3.46 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $64,931 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $52,734 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4133: Use most efficient type of electric motors | $20,443 | $40,890 |
$18,069
471,864
kWh
|
$2,374
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.1114: Limit and control secondary combustion air in furnace | $7,026 | $8,500 | - | - |
$7,026
-
MMBtu
|
- | - | - | |
| 03 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $5,680 | $5,100 |
$2,445
65,358
kWh
|
- |
$3,235
-
MMBtu
|
- | - | - | |
| 04 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $5,171 | $3,750 |
$7,313
47,773
kWh
|
$676
-
kW-mo/yr
|
$(-2,818.0)
-
MMBtu
|
- | - | - | |
| 05 | 2.7135: Install occupancy sensors | $1,365 | $1,125 |
$1,293
33,705
kWh
|
$72
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $10,295 | $7,000 |
$(-8.0)
(-293)
kWh
|
- | - | $(-1,290.0) | $11,593 | - | |
| 07 | 4.611: Begin a practice of predictive / preventative maintenance | $14,951 | $3,000 | - | - | - | - | - | $14,951 | |
| TOTAL RECOMMENDED | $64,931 | $69,365 |
$29,112
618,407
kWh
|
$3,122
-
kW-mo/yr
|
$7,443
-
MMBtu
|
$(-1,290.0) | $11,593 | $14,951 | ||
| TOTAL IMPLEMENTED | $52,734 | $57,115 |
$21,799
570,634
kWh
|
$2,446
-
kW-mo/yr
|
$3,235
-
MMBtu
|
$(-1,290.0) | $11,593 | $14,951 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs