| Assessment Year | 1997 |
|---|---|
| Principal Product | Precision Sheet Metal Parts |
| NAICS |
n/a
|
| SIC | 3469: Metal Stampings, Not Elsewhere Classified |
| Sales Range | $5 M to 10M |
| # of Employees | 62 |
| Plant Area |
34,500
ft2
|
| Annual Production | 375
ton
|
| Production Hrs. Annual | 2,470
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $30,923 | 656,800 |
kWh
|
$0.047 |
| Electricity Demand | $37,450 | 3,037 |
kW-mo/yr
|
$12.33 |
| Electricity Fees | $1,311 | - |
|
- |
| Natural Gas | $11,762 | 2,496 |
MMBtu
|
$4.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $24,846 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $8,537 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7314: Reduce ventilation air | $2,435 | $4,400 |
$680
16,120
kWh
|
- |
$1,755
-
MMBtu
|
- | - | - | |
| 02 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $1,943 | $1,860 |
$281
6,741
kWh
|
- |
$1,662
-
MMBtu
|
- | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $1,552 | $2,800 |
$740
17,878
kWh
|
$812
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,241 | $450 |
$1,241
30,188
kWh
|
- | - | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,122 | $1,740 |
$485
11,723
kWh
|
$637
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $455 | $529 |
$66
1,465
kWh
|
- |
$389
-
MMBtu
|
- | - | - | |
| 07 | 2.4314: Use synthetic lubricant | $398 | $175 |
$229
5,569
kWh
|
$169
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $348 | - |
$348
8,499
kWh
|
- | - | - | - | - | |
| 09 | 3.4115: Recover and reuse cooling water | $10,457 | $10,250 |
$(-446.0)
(-10,844)
kWh
|
$(-550.0)
-
kW-mo/yr
|
- |
$11,453
-
Tgal
|
- | - | |
| 10 | 3.1191: Change procedures / equipment / operating conditions | $1,653 | $750 | - | - | - | - | - | $1,653 | |
| 11 | 3.4151: Minimize water usage | $642 | $875 | - | - | - |
$642
-
Tgal
|
- | - | |
| 12 | 4.126: Install sensors to detect defects | $2,600 | $725 | - | - | - | - | $2,600 | - | |
| TOTAL RECOMMENDED | $24,846 | $24,554 |
$3,624
87,339
kWh
|
$1,068
-
kW-mo/yr
|
$3,806
-
MMBtu
|
$12,095
-
Tgal
|
$2,600 | $1,653 | ||
| TOTAL IMPLEMENTED | $8,537 | $6,539 |
$2,905
70,340
kWh
|
$981
-
kW-mo/yr
|
$2,051
-
MMBtu
|
- | $2,600 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs